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TR2-W-G04-Z HIGH EFFICIENCY WATER COOLED CHILLERS, WITH OIL-FREE CENTRIFUGAL COMPRESSORS AND HFO R1234ZE REFRIGERANT, FR


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COMFORT IT COOLING

WATER SOURCE CHILLERS

TR2-W-Z

G04

HIGH EFFICIENCY WATER COOLED CHILLERS, WITH OIL-FREE CENTRIFUGAL COMPRESSORS AND HFO R1234ZE REFRIGERANT, FROM 284 TO 2070 kW

melcohit.com

IT COOLING

WATER SOURCE CHILLERS

TR2-W-Z

G04

FOLLOW THE RED LINE. MEET THE GREEN FUTURE.

Water-source chillers reversible on the water side with oil-free centrifugal compressors. From 284 kW to 2070 kW. The TR2-W-G04-Z range is specifically engineered to be at the forefront of green innovation in IT cooling applications, thanks to the optimized oil free compressors and the HFO R1234ze refrigerant.

THE MOST EFFICIENT AND GREEN HFO OIL-FREE CHILLER ON THE MARKET EFFICIENCY UP TO

WIDE OPERATING RANGE FOR IT COOLING APPLICATIONS WithKit

EER

TR2-W-G04-Z

10,40

MEDIUM EVAPORATOR LEAVING WATER TEMPERATURE

SEPR HT

9,87

COOLING

4 °C

EVAPORATOR

13 °C

24°C CONDENSER

EER: 30/20°C, air 30/35°C (EN14511 values) SEPR HT: Regulation (EU) N. 2016/2281

18 °C

50°C

EVAPORATOR DESIGNED FOR

high ∆T, up to 12 K

54°C

WIDE COOLING CAPACITY FOR HFO TR2-W-G04-Z comes with a wide cooling capacity coverage, with 12 sizes featuring from 1 to 4 oil-free compressors always with a very compact footprint. 500

1000

1500

284

2070 kW Cooling capacity

02/03

2000

[kW] at 30/20, 30/35°C

02/03

HIGH EFFICIENCIES

SUPER SILENT

By choosing TR2-W-G04-Z you are getting a unit which employs a unique combination of specifically designed centrifugal compressors and optimized heat exchangers, perfectly suited for this range.

Oil-free compressors are among the most silent on the market. What’s more, TR2-W-G04-Z features a special casing structure that makes this unit the bestin-class unit in terms of low sound levels.

This combination, along with a careful design and the great know how put into the design, push the levels of efficiency to new heights, making it the perfect choice for any IT cooling application.

BEST kW/m2 RATIO

G04 VERSION WITH R1234ZE REFRIGERANT

The product dimensions are ideal for container transportation.

TR2-W-G04-Z adopts the almost-zero GWP R1234ze refrigerant, which tackles both indirect (due to primary energy consumption) and direct global warming, thus resulting in the perfect choice for any forward-looking cooling system.

COOLING CAPACITIES UP TO 2070 kW

BESPOKE SELECTION SOFTWARE

TR2-W-G04-Z covers a large range of cooling capacities.

TR2-W-G04-Z can be tailored to suit your plant needs.

This aspect makes the oil-free chiller the ideal solution both for both small-medium applications and large envoriments where a reduced footprint is key.

Thanks to a dedicated selection software, you can select the most competitive product size according to the cooling demand, without sacrificing any requirements in terms of efficiency or initial investment.

Best Performance/footprint ratio for ensuring a simplified installation and very low shipping costs.

IT COOLING

WATER SOURCE CHILLERS

TR2-W-Z

All-round sustainability

G04

TR2-W-G04-Z is the result of Mitsubishi Electric Hydronics & IT Cooling Systems’ extensive approach to sustainability. Achieving outstanding performance and ensuring long-term sustainability are challenges that modern HVAC systems need to tackle. Increasing concerns about the global warming impact of chillers and heat pumps is driving new

Combining brilliant annual efficiency with the use of a low GWP refrigerant, TR2-W-G04-Z tackles both the indirect (due to the primary energy consumption) and the direct global warming impact, thus resulting in the perfect choice for any new, forward-looking cooling system. The environmental impact of the refrigerants is measured by two parameters:

regulatory policies to push towards even more efficient units with the lowest carbon footprint. Today, an all-round approach is the only way to effectively reduce the Total Equivalent Warming Impact (TEWI).

GWP Global Warming Potential

20.000

4.000

CFC 2.000

HFC

HCFC

4 ODP: Ozone Depletion Potential 4 GWP: Global Warming Potential While in the past the focus was on reducing ODP values to 0, new regulations encourage Member States to work harder on GWP. 

04/05

0 0,05

0,1

0,5

1,0

ODP Ozone Depletion Potential

04/05

R513A HFO 1234ZE REFRIGERANT KEY FEATURES Fully committed to supporting the creation of a greener tomorrow, Mitsubishi Electric Hydronics & IT Cooling Systems designed TR2-W-G04-Z, a complete chiller range optimized for HFO refrigerant R1234ze, with nearly zero environmental impact.

4th generation refrigerant HFO R1234ze, with negligible greenhouse effect and zero impact on the ozone layer. Negligible GWP HFO R1234ze GWP100 year < 1 (R134a GWP100 year = 1300) GWP values according to IPCC rev. 5th

Rapid molecule disintegration in the atmosphere HFO R1234ze = 2 weeks (R134a = 14 years) Approved by international standards ASHRAE 34, ISO 817: A2L classification (non toxic, mildly flammable) Compatible with common construction materials No special components, No extra cost In-line with environmental regulation objectives No future retrofit required TO LEARN MORE ABOUT GREEEN REFRIGERANTS https://www.melcohit.com/en/what-we-do/green

IT COOLING

WATER SOURCE CHILLERS

TECHNOLOGICAL CHOICES Negligible inrush current, quiet operation, unrivalled efficiency and extreme flexibility comes from a definite choice: cutting-edge technologies. Comprehensive refrigerant leak detection solutions TR2-W-G04-Z can be equipped with several leak detection systems that will promptly detect any leakage: 4Internal refrigerant leak detector 4Leak detection + migration 4Leak detection with compressor off The detector has a double-threshold and can deactivate the compressors and disconnect the exchangers.

Innovative exchanger couples The expertise makes the difference The excellent performance of oil-free centrifugal compressors are enhanced by pairing them with specifically designed (flooded evaporator and shell and tube condenser) to ensure the most minimal approach between the refrigerant phase changing and the water. This provides an increased cooling capacity and reduces the the compressor load, with immediate benefits to overall efficiency.

TECHNICAL DATA

TR2-W-Z G04 06/07

Specifically designed for IT Cooling applications TR2-W-G04-Z is already equipped, as a standard with: 4Fast Restart (UPS excluded) 4Kit HELWT 4Dual relief valves with switch 4Numbered wirings on electrical board 4Lights on electrical board + socket 4Internal leak detector 4Thermal insulation on condenser 42-level alarm management 4 Compressor operation signal 4Voltage presence relay

06/07

Centrifugal oil-free compressor

Specially designed for HFO

These top-level compressors bring enormous benefits in terms of efficiency, adjustments, vibrations, and weight. Magnetic levitation eliminates the need for lubricant, with its delicate management and heat exchange loss. Soft start, integrated in the compressors, lowers the inrush current to only 2 Amps, making the selection of power line systems more favourable. Thorough knowlegde is necessary to harness such a concentration of technology and here is where the RC brand really makes the difference thanks to its 15-year experience in magnetic levitation compressor units and thousands of projects all over the world.

Acoustic enclosure The already minimal noise emissions of TR2-W-G04-Z units can be further reduced by choosing the acoustic enclosure option, available in two versions:

Basic -14 dB(A) Plus -18 dB(A)

Compact electric panel Thanks to its careful design, the electric panel can host a number of options, without altering the dimensions of the unit: 4Smart current limit 4Signals to control the water flow in both exchangers 4Lights on electric board + socket 4 Compressors run status device There are many other options for customizing the units according to your needs.

IT COOLING

WATER SOURCE CHILLERS

The evolution in the world of controls

W3000+ Saturated Discharge Temperature (SDT) [°C]

Saturated Discharge Temperature (SDT) [°C]

60 ALWAYS THE HIGHEST EFFICIENCY 55

60

surge alarm

50

55

45

50

amps alarm line

surge alarm

The brand-new logic, created for W3000+, optimally manages the correct compression ratio, the rotation speed, the position of IGV (Inlet Guide Vane) and the opening of the by-pass valve.

amps alarm line

40

45

35

40

30

35

25

30

20

25

15 50

20

All this to ensure that the compressors - during start-up, in operation, in response to the thermoregulator and during shutdown - always work in complete safety (away from the limits of the "surge" and "amps”).

best EER 100

200 best EER

250

150

min IGV

300

Cooling capacity CC [kW]

15 50

100

200

150

min IGV

6

250

300

Cooling capacity CC [kW]

1 compressor 2 compressors 3 compressors

W3000+ constantly monitors the compressor: the cooling capacity required by the thermoregulator is achieved by making the compressor work only in the envelope’s area with the highest efficiency (curve “best EER”).

4 compressors

6

5,6

EER

EER

5,8

5,8

5,4

5,6

5,2

5,4

5

5,2

4,8

1 compressor 2 compressors 3 compressors

6

200

400

600

800

1000

4 compressors

1200

1400

1600

1800

In units with multiple compressors, W3000+ employs the exclusive ‘jumping staging’ logic, enabling, during partialization, only the most efficient combination of compressors.

Cooling capacity CC [kW]

5 4,8

USER INTERFACES 6 200 400 600

800

1000

1200

1400

1600

1800

Cooling capacity CC [kW]

3 KIPlink

3 User-friendly

3 Touch screen

QR Code label on the front side

Large Keyboard

interface

(Standard)

+ KIPlink

+ KIPlink

(Optional)

(Optional)

Touch Screen interface and large keyboard are available to substitute KIPlink.

08/09

08/09

TR2-W-G04-Z can count on the advanced logics of W3000+, the advanced control specially designed to master magnetic levitation technology.

KIPlink: LOCAL AND REMOTE MONITORING FUNCTIONS An exclusive product of Mitsubishi Electric Hydronics & IT Cooling Systems. Monitor and control the unit from a LAN device (PC, laptop, mobile phone) with a simple web browser by simply scanning the QR code on the front side of the unit.

1

WI-FI

Proximity Smart Keyboard Available via MEHITS APP

2

LAN via TCP/IP

3

REMOTE via VPN

Local Monitoring

4Easier on-site operation 4Real-time graphs and trends 4Data logger function

Same as local monitoring

CUSTOMER VPN

Secure accessibility to LAN Customer in charge of cyber security

SMART LAN FUNCTIONS TR2-W-G04-Z features embedded LAN logics for an easy connection between a group of chillers.

MASTER SUCCESSION PRIORITY

4Up to 8 chillers connected to the same group. 4Load sharing and Sequencing. 4Selectable units’ start-up sequence. 4Stand by unit management with automatic unit rotation.

M

C

M

C C

M

M

DISCONNECTED

4Dynamic master with succession priority.

One master unit is elected to coordinate the group and if it becomes disconnected the candidate unit takes full control.

M

DISCONNECTED

M Master Unit DISCONNECTED

M Master Unit M Master Unit

4Resource priority management.

C

Candidate Master Unit

M C Candidate Master Unit C

Candidate Master Unit

IT COOLING

WATER SOURCE CHILLERS

EQUIPMENT FOR MISSION CRITICAL APPLICATIONS Committed to ensure the highest standards of reliability, the new range of water cooled chillers includes a full range of devices and functions that maximize the unit’s uptime in case of emergency circumstances.

FAST RESTART

Ensures a faster return to the necessary cooling levels in the shortest time possible, while maintaining the reliability of the chiller.

Ensure immediate cooling start-up within 26”

0%

100%

Have the unit running at full load in a shorter time

All unit in standard working conditions delivers 100% of cooling capacity within 180” after power is restored. Fast restart - UPS excluded (STD) It requires an external 230V AC UPS, not supplied with the unit, to keep the on-board controller functional and ensure fast restart after a power outage.

Fast restart - UPS included (Opt. 4502) This option includes an electric device capable of keeping the controller power supply uninterrupted during a power failure. The capacity of this device is selected on the basis of the needs of a specific project.

DOUBLE POWER SUPPLY TR2-W-G04-Z can be connected to two separate power lines to enhance the system’s dependability. Main Line

In case of a main line power outage, the ATS* automatically switches over to the backup line, granting uninterrupted power supply to the unit.

Generator

The double power supply makes TR2-W-G04-Z suitable for Uptime Institute’s TIER III and TIER IV** design topologies, the highest standards of reliability.

* ATS: Automatic Transfer Switch ** The Tier Classification System provides the data center industry with a consistent method to compare typically unique facilities based on expected site infrastructure performance, or uptime.

Double power supply (ATS) (Opt. 1561) The ATS, installed within the electrical board, automatically senses if one of the sources has lost or gained power. The switching is completely automatic (line priority and frequency of checking are selectable).

ENERGY METER You can’t manage what you don’t measure. PUE (Power usage effectiveness) is the ratio that determines how energy efficient data centers. Thermal energy meter Acquires water temperature and flow ratio delivered by the unit and compute the cooling capacity produced. together with energy meter you can instantanously evaluate the EER.

10/11

Energy meter Acquires the electrical data and the power absorbed by the unit and sends them to the supervisor for energy metering.

10/11

IT COOLING MANAGEMENT SOLUTIONS HPC and ClimaPro+ centralised control and optimization solutions are available for managing complex IT cooling systems.

These solutions optimize the entire IT cooling system by managing each component directly involved in production and distribution of heating and cooling energies, therefore involving chillers and indoor units, pumping groups as well as the source-side devices such as cooling towers. Control solutions for IT cooling systems:

HPC Hydronic Plant Connect

Exploits proprietary LAN technology to connect chillers or chilled water indoor units.

1

ARCHITECTURE

2

PHYSICAL DEVICE

Completely Integrated in the units.

Optimization of the entire cooling system: Fanwalls (or other chilled water indoor units), Chillers, FC availability, fans, pumps, valves. Straightforward solution for Medium data centers with simple cooling plant scheme.

Completely custom designed to be connected to every chiller or other chilled water indoor units.

Devoted cabinet with 19’’ touch display.

3

FUNCTION

4

APPLICATION

TO LEARN MORE ABOUT HPC

Full control and monitoring, advanced and real time optimization based on unit performance curve. State of the art solution for medium-large and Hyperscale data centers also with complex cooling plant scheme. Ideal for TIER III – TIER IV data centers.

TO LEARN MORE ABOUT ClimaPRO+

IT COOLING

WATER SOURCE CHILLERS

FURTHER OPTIONS Set-point adjustment 4-20 mA: Enables remote set-point adjustments (analog input). Double set-point: Enables the remote switch between 2 set-points (digital input).

Control functions

External capacity cap: Limits the unit’s cooling capacity to a specific % value, by acting on active resources and their operating frequencies. The unit can exceed this limit in specific conditions. U.L.C. User Limit Control: Controls a mixing valve (not included) to ensure a safe start-up and operation of the unit even in critical conditions. Remote probe: Controls the unit’s and pump’s activation on the base of the water temperature of the buffer tank or hydraulic decoupler. Smart current limit: Controls the maximum current and power absorption of the unit under a determined value.

Connectivity Serial card interface module to allow integration with BMS protocols: Modbus / LonWorks / BACnet MS/TP / BACnet over IP / Konnex / Modbus TCP/IP/ SNMP Multi Manager options to allow easy connection between a group of chillers

Acoustical enclosures

Integral base acoustic enclosure: the complete acoustic insulation of the unit that can reduce the sound level by 14 dB(A). Integral plus acoustic enclosure: the supreme acoustic insulation that can reduce the sound leval by 18 dB(A).

12/13

12/13

A WIDE SELECTION OF OPTIONS IS AVAILABLE IN ORDER TO FURTHER CUSTOMIZE THE UNIT AND MEET THE MOST CRITICAL PROJECT REQUIREMENTS.

Refrigerant leak detection

Internal refrigerant leak control: new proprietary algorithm that is able to check, by reading and interpretation of the internal parameters of the refrigerant circuits, if there is a refrigerant leak, without needing an external leak detector. Leak detector + migration: Refrigerant leak detection and migration system. If the device detects a leak the unit stops and stores the remaining refrigerant inside the evaporator. Leak Detector with compressor off: Refrigerant leak detection system, supplied factory mountedand wired in the electrical board. In case of leak detection, it will raise an alarm and stop the unit.

Light on electrical board + power socket

Condensing water control with 0-10V signal

230V power socket in the electrical board, CEE 7/3 type (Schuko). The maximum power available is 500VA. Electrical board equipped with lights.

0-10V signal for 2-way valve: 0-10V signal on terminal board to control the 2-way valve 0-10V signal for 3-way valve: 0-10V signal on terminal board to control the 3-way valve.

Hydraulic Evaporator flow switch: Flow switch with AISI 316L stainless steel basket and IP65 protection suitable for installation in industrial plant pipes Electronic water flow switch: Flow switch with electronic detection of the flow in the pipes. Evaporator and/or Condenser hydraulic connections on opposite sides

IT COOLING

WATER SOURCE CHILLERS

“ BY FAR THE BEST PROOF IS EXPERIENCE”

Sir Francis Bacon British Philosopher (1561 - 1626)

OS-IX DATA CENTER 2017 - 2020 Oslo - Norway Application: Data Center Plant type: Hydronic System, HPAC System Cooling capacity: 5550 kW

Installed Units: 5x UNICO FREE FLG 620 T2E VT6, 9x X Type T2.S, 4xNEXT EVO Inv DW.U 030.M1.E4L, 2x NEXT EVO CW.SU 013.F1, 2x NEXT EVO CW.SU 021.F2, 2x NEXT EVO CW.DL 012.F1, 2x NEXT EVO CW.DL 022.F2, 3x TRCS-FC-HFO-Z/K/S 0903, 20x Coolside CW-I 0060, Aisle Containment

PROJECT

CHALLENGE

SOLUTION

OS-IX data center is owned by Bulk Infrastructure and Akershus Energi. The OS-IX complex has a total area of 25,000 m², which makes it the largest data center in Oslo. OS-IX is a connectivity hub for the national and international fiber grid to ensure redundancy.

Bulk Infrastructure and Akershus Energi decided to revitalize the building with new infrastructure with the aim of becoming the most competitive data center location in Oslo, both in terms of cost effectiveness and in terms of achieving low PUE (Power Usage Effectiveness).

When it came time to choose the IT cooling solution, a system based on RC units was selected. X TYPE T2 S close control air conditioners were chosen for the data halls, NEXT EVO Inv DW for the UPS/Battery rooms, NEXT EVO CW for the two MMR and carrier rooms, and UNICO TURBO air cooled chillers with free-cooling, designed for cooling capacity of 3,200 kW for the overall building. A solution of this kind, offers the lowest possible LCC and PUE and 100% free-cooling up to ambient temperature 16°C. Since the average year around temperature in Oslo is between -6 and 22°C, there is free-cooling 365 days a year.

14/15

14/15

INTERXION DATA CENTER 2017 Copenhagen - Denmark Application: Data Center

Cooling capacity: 3830 kW

Plant type: Hydronic System

Installed Units: 2x UNICO TURBO FLG 520 T2E VT5, 3xFRIGO TURBO FLG 930 T3E

DNV-GØDSTRUP HOSPITAL 2020 Herning - Denmark Application: Healthcare / Hospitals, Data Center

Cooling capacity: 766 kW

Plant type: Hydronic System, HPAC System

Installed Units: 2x TRCS2-W HFO-Z/HC/S, 24x Coolside CW-I 0060, 2x w-NEXT DL/S 042, 2x w-NEXT DL 022, 2x w-NEXT DL 042, 84x RACK

Head Office: Via Caduti di Cefalonia 1 - 36061 Bassano del Grappa (VI) - Italy Tel (+39) 0424 509 500 - Fax (+39) 0424 509 509