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CLASSICIII - Bills Welder Repair Flipbook PDF
CLASSICIII 05-01-2009 P-302-A P-302-A ILLUSTRATIONOFSUB-ASSEMBLIES Index of Sub Assemblies Index of Sub Assemblies Index
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Index of Sub Assemblies Illustration of Sub Assemblies
Index of Sub Assemblies
Illustration of Sub Assemblies
Illustration of Sub Assemblies
Index of Sub Assemblies Illustration of Sub Assemblies
Index of Sub Assemblies
P-302 RETURN TO MAIN INDEX
PARTS LIST FOR
CLASSIC III
CLASSIC III
P-302
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-A P-302-A
ILLUSTRATION OF SUB-ASSEMBLIES 4
7
1 2
8 9
11
5 3
6
10
CLASSIC III
05-01-2009
CLASSIC III For Codes: 10033 & 10072 Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed.
PAGE NO. CODE NO.
2
3
4
5
6
7
Base & Lift Bale Assembly
Radiator Assembly
Welding Generator & Coupling (1 of 2)
Welding Generator & Coupling (2 of 2)
Roof & Doors
Miscellaneous Items
Optional Equipment
Illustration of Sub Assemblies Illustration of Sub Assemblies
SUB ASSEMBLY PAGE NAME
1
Engine Assembly
Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.
Sub Assembly Item No.
Illustration of Sub Assemblies
P-302-A.1
Case Front Assembly
Illustration of Sub Assemblies
RETURN TO MAIN INDEX
P-302-A.1
P-302-B.1 P-302-B.2 P-302-C P-302-D P-302-E P-302-F P-302-G P-302-H P-302-J
10033
1
1
1
1
1
1
1
1
10072
1
2
1
1
1
1
1
1
CLASSIC III
05-01-2009
For Codes: 10033 & 10072 Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed.
PAGE NO. CODE NO.
10
11
Generator Brush Holder
Wire Feed Module
9
Alternator Brush Holder
SUB ASSEMBLY PAGE NAME
8
Solenoid Assembly
Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.
Fuel Tank & Mounting
Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies
P-302-A.2
CLASSIC III
Sub Assembly Item No.
Illustration of Sub Assemblies
RETURN TO MAIN INDEX
P-302-A.2
P-302-K P-302-L P-302-M P-302-N P-231
10033
1
1
1
1
•
10072
1
1
1
1
1
CLASSIC III
05-01-2009
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
NOTES
CLASSIC III
Index of Sub Assemblies
P-302-B.1
OPTIONAL EQUIPMENT LISTING
P-302-B.1
Miscellaneous Options Available for your machine are listed below: # Indicates a change this printing. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER
K623-1 K703 K2635-1 K799 K802C K844 K896-2 K924-4 K2636-1 L2964-5 ø K1537-1
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
Wire Feed Module (CV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Light Welder Trailer (Under 20 MPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order High Freq. Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Auxiliary Power Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Water Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order GFCI Receptacle Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Remote Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Medium Welder Trailer, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Linc-Thaw Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Carburetor Deicing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order
CLASSIC III
ø
This part is obsolete and no longer available.
05-01-2009
MISCELLANEOUS ITEMS
P-302-B.2
(THESE ITEMS ARE NOT ILLUSTRATED)
# Indicates a change this printing.
Use only the parts marked “x” in the column under the heading number called for in the model index page.
DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
Armature Specification Alternator Field Coils Alternator Armature Spec. Generator Diagram Exciter Diagram Wire Feed Module Diagram (Code 10072) Plug & Lead Assembly (J5-J8) Plug & Lead Assembly (P10) (without W/WFM) Plug & Lead Assembly (P9)
FJW27.6G ALT214-5A-5B-5C ALT214-3A S16392 M16262 L9259 S14165-435 S14165-462 S14165-437
1 1 1 1 1 1 1 1 1
X X X X X X X X X
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-B.2
CLASSIC III
05-01-2009
Part Numbers
Index of Sub Assemblies
P-302-C
P-302-C
Case Front Assembly
4B
Part Numbers
Index of Sub Assemblies
2H
2B
4D
2F
18C
5
16A
22
14C14D 14A
}
Part Numbers
16C 16D
3B 8
20A
19B
20B
26 10B
12A 12B
23
7B
11
13
15 14B
18D
2E
16B
7A
18E
18A
18B
3A
19C
19A 6B
24A 24B
17 6A
6C 6D 6E
9 10A10C10D 10E
24C 1B
12C
1D 1E 1F
1A 1C
Part Numbers
Index of Sub Assemblies
2G
2C
2D
7B
Index of Sub Assemblies
4C
4A
4E 4F
2A
CLASSIC III
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-C.1 # Indicates a change this printing.
ITEM DESCRIPTION
1A 1A 1B 1C 1D 1E 1F 2A 2B 2C 2D 2E 2F 2G 2H 3A 3B 4A 4B 4B 4C 4D 4E 4F 4G 5 5 6A 6B 6C 6D 6E 7A 7A 7B 7B 8 9 10A 10B 10C 10D 10E 11 12A 12B 12C
ø
Case Front Asbly, Includes: Case Front Asbly, Includes: Case Front Asbly, Includes: ((W/WFM) Front Panel Welded Asbly Front Panel Welded Asbly Self Tapping Screw 3/8-16 x 1.00 HHCS Plain Washer Lock Washer 3/8-16 HN Selector Switch Assembly #10-24 x 1.75 RHS Spacer #10-24 x 1.50 RHS Spacer Plain Washer Lock Washer #10-24 HN Handle Self Tapping Screw Idler P.C. Board Spacer Spacer #8-32 x 1.25 RHS Plain Washer Lock Washer #8-32 HN Self Tapping Screw (Not Shown) Switch (Ignition & Idler Control) Switch (Ignition & Idler Control) Diode Bridge #8-32 x .875 RHS Plain Washer Lock Washer #8-32 HN Nameplate Nameplate Self Tapping Screw Self Tapping Screw Ammeter Fuse Holder Fuse #4-40 x .375 RHS Plain Washer Lock Washer #4-40 HN Rheostat Rheostat Handle 1/4-20 x 375 RHS Lock Washer
This part is obsolete and no longer available.
P-302-C.1 Use only the parts marked “x” in the column under the heading number called for in the model index page. PART NO.
QTY.
1 2 3 4 5 6 7 8 9
G2165-2 G2667-1 G2667-2 L8703-2 ø L8703-3 S8025-79 CF000019 S9262-120 E106A-4 CF000067 M13335 CF000127 S10918-60 CF000122 ø S10918-69 S9262-27 T9695-1 CF000010 M13989-1 S8025-22 M13708-[ ] S10918-73 S10918-69 CF000193 S9262-3 T9695-3 CF000042 S8025-75 T10800-4 T10800-20 T13637 CF000059 S9262-3 T4291-A CF000042 L9138 L9156 S8025-12 S8025-92 S7514-4 T15011-1 T10728-8 CF000001 S9262-39 T4291-B CF000002 M5090-C S16664-13 CF000107 E106A-2
1 1 1 1 1 1 4 4 4 4 1 1 1 1 1 2 4 2 1 1 1 1 1 3 3 3 3 3 2 2 1 1 1 1 1 1 1 7 10 1 1 1 1 1 1 1 1 1 2 2
X • • X • X X X X X X X X X X X X X X X X X • • • • • X X • X X X X X X • X • X X X X • X X X X X X
CLASSIC III
• X X • X X X X X X X X X X X X X X X X X • X X X X X • • X X X X X X • X • X X X X X X X X X X X X 05-01-2009
Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
P-302-C.2 # Indicates a change this printing.
P-302-C.2 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
13 14A 14A 14B 14C 14D 15 15 16A 16B 16C 16D 17 18A 18B 18C 18D 18E 19A 19B 19C 20A 20B 21A 21B 21C 21D 22 23 24A 24B 24C 25 26
S13146-1 S11668-1 S20143-1 CF000033 T4291-A CF000042 T13534-10 T13534-2 S14377 CF000033 T4291-A CF000042 T12287-22 M13695-10 CF000143 S10918-4 E106A-2 CF000017 S9225-36 T9695-1 CF000010 M16240-2 S8025-92 S16676-4 S9262-30 E106A-14 CF000029 S17475-3 T14659-1 CF000127 S10918-92 T9187-9 See P-231-C S7525-16
1 1 1 2 2 2 1 1 1 2 2 2 4 1 1 2 2 2 2 2 4 1 2 1 1 1 1 1 2 4 4 4 1 1
X X • X X X X • X X X X X X X X X X X X X X X X X X X • • • • • • X
Start Button Receptacle (115V.) Receptacle (115V.) #8-32 x .50 RHS Lock Washer #8-32 HN Pilot Light Pilot Light Receptacle (230) #8-32 x .500 RHS Lock Washer #8-32 HN Circuit Breaker Current Transformer 1/4-20 x 2.00 RHS Spacer Lock Washer 1/4-20 HN Thread Forming Screw Lock Washer #10-24 HN Meter Guard Self Tapping Screw Reed Switch & Lead Asbly (Not Shown) Plain Washer (Not Shown) Lock Washer (Not Shown) 5/16-18 HN (Not Shown) Engine Hour Meter Plug Button #10-24 x 1.75 RHS Tube #10-24 HLN Control Panel Asbly (Not Shown) Choke Control
X • X X X X • X X X X X X X X X X X X X X X X X X X X X X X X X X X
Sub Assembly Illustration
Index of Sub Assemblies
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.
CLASSIC III
05-01-2009
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
NOTES
CLASSIC III
Part Numbers
Index of Sub Assemblies
P-302-D
P-302-D
Engine Assembly
8
Part Numbers
Index of Sub Assemblies
12C
12A
7A 13B
12B
7E 7D 7C
15B 15A 15B
10B
Part Numbers
13A
12D12E 12D 12E 10A
Index of Sub Assemblies
13B
11A 10C 10D 11D 11C
6C 7B
{
6A
11B 14 4
9A 9B
6B
5
9C
16F 2B 16A
3 16B 16C
1
2A
16G 16H
16E
Part Numbers
Index of Sub Assemblies
16D
CLASSIC III
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-D.1 # Indicates a change this printing.
P-302-D.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 2A 2B 3 4 5 6A 6B 6C 7A 7B 7C 7D 7E 8 9A 9B 9C 10A 10B 10C 10D 11A 11B 11C 11D 12A 12B 12C 12D 12E 13A 13B 14 15A 15B 16A 16B 16C 16D 16E 16F 16G 16H
M16965 S14446 T9948 NSS NSS NSS L2649 T14731-3 E106A-3 L9020 S25497 T14815-1 S9262-120 S17400-1 S9563-4 G2538 CF000019 E106A-4 M16290 CF000040 E106A-3 CF000029 S19677 ø CF000106 E106A-3 CF000029 M13376 S15988 CF000106 E106A-3 CF000029 M11560-12 S10888-29 L8997 T11066-7 S10888-29 S19669 ø S14447 T9072 S10040-86 T9187-4 CF000227 T14731-1 E106A-12
1 1 1 1 1 1 1 4 4 1 1 2 2 2 1 1 2 2 1 2 2 2 1 2 2 2 1 2 4 4 4 1 2 1 1 2 1 1 1 1 1 1 2 4
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Continental TMD-2.7 Engine Oil Pressure Switch Reducing Bushing Governor Spring (Supplied w/Engine) Fan Belt (Supplied w/Engine) Alternator Assembly (Supplied w/Engine) Fan Metric Hex Head screw Lock Washer Muffler Asbly Gasket Metric Hex Nut Plain Washer Metric Lock Washer Rain Cap Starter Motor 3/8-16 x 1.00 HHCS Lock Washer Air Filter Mounting Bracket 5/16-18 x .75 HHCS Lock Washer 5/16-18 HN Air Filter Mounting Plate 5/16-18 x .625 HHCS Lock Washer 5/16-18 HN Air Filter Mounting Band 5/16-18 x .625 HHCS Lock Washer 5/16-18 HN Air Intake Hose (Air Filter) Clamp Air Intake Pipe Air intake Hose (Carb.) Clamp Engine Mounting Foot Rubber Mount Front Rubber Pad Mounting Bracket 1/2-13 HLN 1/2-13 x 3.75 HHCS Metric Screw Lock Washer
NSS - Not Sold Separately
ø
This part is obsolete and no longer available.
CLASSIC III
05-01-2009
Part Numbers
Part Numbers
Index of Sub Assemblies
}
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-E P-302-E
Base & Lift Bale Assembly
7 3A
5A 2F
3C
5D
CLASSIC III
4 2B
2D
2E 2A
2C
2G 1A 1B
3B
5C 1C 1D 2G
5B
6
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-E.1 # Indicates a change this printing.
P-302-E.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1A 1B 1C 1D 2A 2B 2C 2D 2E 2F 2G 3A 3B 3C 4 5A 5B 5C 5D 6 7
S15639-1 CF000012 E106A-2 S9262-23 M9399-4 T14654 S12128 T11888 S9262-23 E106A-2 CF000017 S8070-43 T9402 S9225-26 S14922-1 L9084 T8833-24 E106A-5 CF000027 G2678 M15045-37
1 2 2 2 1 1 1 2 2 2 4 1 1 1 1 1 4 4 4 1 1
X X X X X X X X X X X X X X X X X X X X X
Battery Mounting Panel 1/4-20 x .50 HHCS Lock Washer Plain Washer Battery Cap (Insulates Neg. Terminal) Battery Bracket Carriage Bolt Plain Washer Lock Washer 1/4-20 HN Positive Battery Cable (Not Shown) Lead Clip Thread Forming Screw Battery Cable & Ground Strap Lift Bale & Hook Asbly 1/2-13 x 1.25 HHCS Lock Washer 1/2-13 HN Base Foam
CLASSIC III
05-01-2009
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
8
10A {
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-F P-302-F
Radiator Assembly
7A
2
9A 9B
10B 4A
10C 6 3F
4C
CLASSIC III
7B
3B
3C 3A
12
5 11
3D 3C
9C
3B
3E
1
4B
4D
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-F.1 # Indicates a change this printing.
P-302-F.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 2 3A 3B 3C 3D 3E 3F 4A 4B 4C 4D 5 6 7A 7B 8 9A 9B 9C 10A 10B 10C 11 12
M16273 M16993 L5163-1 S9225-8 CF000081 S9262-121 E106A-3 CF000029 G1087 S9262-5 E106A-5 CF000027 S9970 T9956 M8003 S8025-12 M8858-4 M14373 S10888-8 S10888-29 L9017 S10888-8 S10888-29 T13086-62 S17851
1 1 1 4 2 4 2 2 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 2 1
X X X X X X X X X X X X X X X X X X X X X X X X X
Fan Guard (Alternator Side) Fan Guard (Distributor Side) Radiator Shell Thread Forming Screw 5/16-18 x 1.50 HHCS Plain Washer Lock Washer 5/16-18 HN Radiator Plain Washer Lock Washer 1/2-13 HN Filler Cap Drain Cock (Mounts in Radiator) Radiator Cap Cover Self Tapping Screw Shroud Top Radiator Hose Clamp (Hose to Radiator) Clamp (Hose to Engine) Bottom Radiator Hose Clamp (Hose to Radiator) Clamp (Hose to Engine) Warning Decal Caution Decal
CLASSIC III
05-01-2009
Part Numbers
Index of Sub Assemblies Part Numbers
{
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-G
7
P-302-G
Welding Generator & Coupling (1 of 2)
8A 11C
9A 8B
6 5 4 11B
8C
3A
13
15A
9B
3B
3D
2
CLASSIC III
3C 17B
17C
11A
1
15C
15B
17A
10
17D
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
P-302-G.1 # Indicates a change this printing.
P-302-G.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1 2 3A 3B 3C 3D 4
L6061-5 M13683 L3391-46 CF000143 E106A-2 CF000232 M13641-4 See P-302-B.2 T14337 T7090-1 T6225-1 L8254 T9860-6 S9225-8 L6129-1 S8025-65 See P-302-M S16986-1 M9857-1 E106A-2 T8833-22 See P-302-M See P-302-N See P-302-N S10780-4 T8833-2 E106A-8 T11976-6 T12705-24 CF000014 S9262-23 E106A-2 CF000017
1 1 1 2 2 2 1 1 1 1 1 1 3 3 1 4 1 1 1 1 1 2 4 8 1 4 4 1 1 2 2 2 2
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
5 6 7 8A 8B 8C 9A 9B 10 11 11A 11B 11C 12 13 14 15A 15B 15C 16 17A 17B 17C 17D
3.0 KVA Alternator Bracket Baffle Bracket Cover 1/4-20 x 2.00 RHS Lock Washer Square Nut Rotor Assembly 3.0 KVA Alternator Coils Alternator Sleeve Collar Locking Collar Jam Lock Nut Exciter Shroud Lock Washer Thread Forming Screw Blower Shroud Self Tapping Screw Alternator Brush Holder Rocker Assembly, Includes: Rocker Lock Washer 1/4-20 x 2.00 HHCS Alternator Brush Generator Brush Holder Generator Brush Pipe Plug 7/16-14 x 1.50 HHCS Lock Washer Alternator Diode & Heat Sink Asbly (Not Shown), Includes: Diode 1/4-20 x .75 HHCS Plain Washer Lock Washer 1/4-20 HN
CLASSIC III
05-01-2009
Part Numbers
Index of Sub Assemblies
P-302-H
P-302-H
Welding Generator & Coupling (2 of 2)
15
Part Numbers
Index of Sub Assemblies
16A
16B
14 11
9
10
12
18A 17A
9
Part Numbers
18B
13B 13A 1
3
6 8A
22 8B
7
20C
20A
4
4
2A
2
21
20E
20B
20D 20H
20F 20G
Part Numbers
Index of Sub Assemblies
5
Index of Sub Assemblies
17B
CLASSIC III
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-H.1 # Indicates a change this printing.
P-302-H.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1
M14374-1 S12261-21 S12261-A S12260-6 FJW5-AP FJW115-W S10745-12 M7014-13 M9300-80 M14361 T8833-44 E106A-8 S8042 M6730 S14233 S14232 T8833-2 E106A-8 M16915-3 M14343-2 G2543 T12598 S17400-1 S17250-8 T8833-2 CF000019 E106A-4 M16915-4 CF000123 S9262-1 T8823 T8824 S10040-86 ø T8822 T9187-4 S9262-5 CF000067 T13260-4
1 1 1 4
2 2A 3 3 4 5 6 7 8A 8B 9 10 11 12 13A 13B 14 15 16A 16B 17A 17B 17C 18A 18B 19 20A 20B 20C 20D 20E 20F 20G 20H 21 22
ø
Frame Interpole Coil & Pole (Set of 4-3, 6, 9 & 12 O’Clock), Includes: Interpole Coil (Set of 4-3, 6, 9 & 12 O’Clock) Interpole Piece Shunt Coils Series Coils Main Poles Armature Assembly Bearing Blower Segments (Sold in Set of 4 Only) Hex Head Screws (Blower Segments to Engine Coupling) Lock Washer Disc Backing Plate Coupling Disc Coupling Ring (Inside) Coupling Ring (Outside-Closest to Engine) Hex Head Cap Screw (Coupling Rings to Armature Hub) Lock Washer Flywheel Bolts Engine Coupling Housing Plate Dowel (Housing Plate to Engine) Lock Washer Metric Hex Head Screw Hex Head Screw (Housing Plate to Engine thru Dowels) (Not Shown) 3/8-16 x 1.00 HHCS Lock Washer Roll Pin (Not Shown) 1/2-13 x 2.75 HHCS Plain Washer Welder Foot Support Rubber Welder Foot Support Mounting Bracket Rubber Pad 1/2-13 HLN Plain Washer 3/8-16 HN Ground Decal
This part is obsolete and no longer available.
CLASSIC III
1 2 3 4 5 6 7 8 9
X X X X As Req’d X As Req’d X 4 X 1 X 1 X 1 X 8 X 8 X 2 X 1 X 1 X 1 X 8 X 8 X 8 X 1 X 1 X 2 X 5 X 5 X 8 X 5 X 5 X 8 X 1 X 1 X 1 X 1 X 1 X 1 X 1 X 1 X 1 X 1 X
05-01-2009
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
14
8D 8C 8B 11
5A
{
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-J P-302-J
Roof & Doors
10C
10A 10B
13
1B
4 9D 9C
10D
8D
12 2
1C 16
{
8A 9B
7D
7C
CLASSIC III
6B
7A 6A
8A 8C
3
8B 5A 5B
1A
15
7B
9A
5B
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-J.1 # Indicates a change this printing.
P-302-J.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
1A 1B 1C 2 3 4 5A 5B 6A 6B 7A 7B 7C 7D 8A 8B 8C 8D 9A 9B 9C 9D 10A 10B 10C 10D 11 11 12 13 14 15 16
L6659-E S20295 S9776-62 T15154 S10656-3 S10656-4 T10878 S8025-70 M16696 T10982-7 S20289 CF000145 E106A-2 CF000017 S21463 S9262-98 M8834-1 T10982-7 S20290 T9695-1 CF000335 T9187-9 L5193-4 S13593 CF000258 T9187 L9139 L9263 S11893-4 T13086-27 M16197 T11030 S20919-1
2 4 8 4 2 2 4 8 2 2 2 4 4 4 8 8 8 8 2 2 2 2 1 4 4 4 1 1 1 2 1 2 1
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Door Door Hinge Pin Retaining Ring Door Bumper (Mounts in Roof) Door Hook Assembly Door Hook Assembly Door Hook Washer (Not Shown) Self Tapping Screw Door Support Rod Speed Clip Door Support Bracket 1/4-20 x RHS Lock Washer 1/4-20 HN Door Bumper (Mounts to Door) Plain Washer Rivet Speed Clip Spring Clip Lock Washer #10-24 x .312 PPHS #10-24 HLN Roof Roof Mounting Angle 5/16-18 x 1.50 Square Head Screw 5/16-18 HLN Wiring Diagram (Code 10033) Wiring Diagram (Code 10072) Logo Decal Fuel Warning Decal Warning Decal Door Catch Decal Engine Service Decal
CLASSIC III
05-01-2009
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-K P-302-K
Fuel Tank & Mounting
3
2
8F 8E
8C 8D 6
8A
8G 4 9
1A 1B
5B
7A
8H
7D
CLASSIC III
10 7D
8B 5A 7C 7B
1C
1D
1E
7C
7B
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-K.1 # Indicates a change this printing.
P-302-K.1 Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
PART NO.
1A 1B 1C 1D 1E 2 3 4 5A 5B 6 7A 7B 7C 7D 8 8A 8B 8C 8D 8E 8F 8G 8H 9 10
L3398-16 CF000071 S9262-56 E106A-4 CF000067 S10437-A S10149 S6185 S10888-27 T13595 T13777-1 M12479-1 S9225-22 T9860-3 CF000029 M13942-7 M13946-1 S9225-22 T9860-3 CF000029 T14166-9 T3960 S9225-22 S8025-65 T10642-72 T10642-187
Fuel Tank 3/8-16 x 2.00 HHCS Plain Washer Lock Washer 3/8-16 HN Gasket Fuel Cap Fuel Strainer Hose Clamp Hose Connector (Mounts in Strainer) Hose Clamp Fuel Tank Rail Thread Forming Screw Lock Washer 5/16-18 HN Output Panel Asbly, Includes: Output Rail Thread Forming Screw Lock Washer 3/8-16 HN Output Terminal Output Stud Nut Thread Forming Screw Self Tapping Screw Fuel Line (Filter to Strainer) Fuel Line (Filter to Carb.)
CLASSIC III
QTY.
1 2 3 4 5 6 7 8 9
1
X X X X X X X X X X X X X X X X X X X X X X X X X X
As Req
8 4 4 1 1 1 1 1 1 1 2 2 2 1 1 2 2 2 2 1 2 4 1 1
05-01-2009
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
Part Numbers
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-L P-302-L
Solenoid Assembly
10
1 9
6
CLASSIC III
7
5
3
4A
4C 4B 8
2
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-L.1 # Indicates a change this printing.
ITEM DESCRIPTION
1 2 3 4A 4B 4C 5 6 7 8 9 10
Solenoid Assembly, Includes: Idler Solenoid Bracket Solenoid Spacer #8-32 x .50 RHS Plain Washer Lock Washer Protective Boot Gasket Idler Rod Roll Pin 1/4-28 HN Ball Joint
P-302-L.1 Use only the parts marked “x” in the column under the heading number called for in the model index page. PART NO.
QTY.
1 2 3 4 5 6 7 8 9
M16992 S20651 S14885-4 T13538 CF000033 S9262-3 T4291-A S13259 T11424-2 T14737 T9967-3 CF000198 S10623-2
1 1 1 1 2 2 2 1 1 1 1 1 1
X X X X X X X X X X X X X
CLASSIC III
05-01-2009
Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-M
10
P-302-M
Alternator Brush Holder
2A 5
3B
9 1
8 7 6
CLASSIC III
7 4
3A
11
2B
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
P-302-M.1 # Indicates a change this printing.
ITEM DESCRIPTION
1 2A 2B 3A 3B 4 5 6 7 8 9 10 11
Alternator Brush Holder Asbly, Includes: Mounting Bracket Brush Holder Brush Holder Insulator Insulator #10-24 x 1.25 RHS Insulating Tube Insulating Washer Flat Washer Lock Washer #10-24 HN Spring Alternator Brush
P-302-M.1 Use only the parts marked “x” in the column under the heading number called for in the model index page. PART NO.
QTY.
S17523-1 S16389 S12374-A S12374-B T12040 T14874 CF000149 S19585-1 S19585-2 S9262-27 T9695-1 CF000010 T6887 T14875
1 1 1 1 1 1 2 2 2 4 2 2 2 2
CLASSIC III
1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X
05-01-2009
Part Numbers
Part Numbers
11
}
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
4
5
3
10 8 9 8 7 6
CLASSIC III
{
Index of Sub Assemblies Part Numbers
Index of Sub Assemblies
P-302-N P-302-N
Generator Brush Holder
{
12 1
2
}
05-01-2009
Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration
Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Index of Sub Assemblies
P-302-N.1
P-302-N.1
# Indicates a change this printing.
Use only the parts marked “x” in the column under the heading number called for in the model index page.
ITEM DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12
Brush Holder Asbly Includes: (Items 1 thru 11) Spring & Clip Asbly Sems Screw Plate & Retainer Asbly 5/16-18 x .50 HHCS 5/16-18 x .625 HHCS Stud Clamping Washer Insulating Washer Insulating Tube Clamping Washer 3/8-16 x 1.00 HHCS Lock Washer Generator Brush
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
M6964-2A T8495 T10082-20 S27088-1 CF000040 CF000106 M6963-4 T9020 T4479 S13721-1 T2414 CF000019 E106A-16 T2687
4 2 2 1 1 1 1 1 2 1 1 1 1 8
X X X X X X X X X X X X X X
CLASSIC III
05-01-2009
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
Index of Sub Assemblies
NOTES
CLASSIC III