Data Loading...
Cable Solutions Worldwide Ltd Flipbook PDF
The Cable & Data Solutions Group Ltd has been established to provide an Electrical, Electronic and Data solution for
104 Views
89 Downloads
FLIP PDF 1.8MB
Nofirno Multi Cable and Pipe Transits The latest fire test procedures for AO & HO multi cable transits and pipe penetrations
CSD Sealing Systems are the UK market leaders in the supply of cable and pipe sealing systems for the marine and offshore industries, having extensive experience and knowledge of supplying offshore engineers with specialist sealing solutions for over 20 years. The systems enhance the integrity of fire, gas and watertight boundaries when penetrating with pipes or cables and are proven in the North Sea on major upgrade projects for Statoil, Norsk Hydro, Shell, BP, Talisman and ConocoPhillips. The RISE NOFIRNO Multi cable transit and RISE NOFIRNO pipe penetration systems have been tested in accordance with the IMO 2010 FTP Code to prove integrity in “A-0” and “H-0” without any insulation applied. The new IMO International Code for Application of Fire Test Procedures, 201 0 (201 0 FTP Code), took effect from 1 July 2012 and addresses the importance of separate fire tests for pipe penetrations and cable transits through “A-0” divisions and “A-60” divisions; Many sub divisions within a modern ship and offshore platforms are classified under IMO SOLAS 74 and IMO MODU (2009) as “A-0” and “H-0” where there is a risk of hydrocarbon fire. It is vitally important that pipe penetrations and cable transits are installed as tested in “A-0” and “H-0” divisions and any insulation (if required and applied in the fire test) is also then applied in practice.
An “A-0” test is more difficult for a pipe penetration and cable transit to pass, since there is normally no fire insulation fitted on an “A-0” division. The penetration and cable transit is subjected to a far greater heat load because of the tremendous amount of radiated heat in addition to the normal conducted heat as shown in the image above. This increased heat load could then result in integrity failure with fire breaking through a pipe penetration or cable transit within the 60 minutes. All “A” class fire tests are for a duration of 60 minutes, “A-60” divisions are required to maintain the insulation & integrity for 60 minutes and “A-0” divisions must still contain a fire (integrity) for 60 minutes but because we are not concerned about temperature rise (insulation) there is normally no insulation applied. The only way many “A-60” approved systems can pass the “A-0” fire test is if they are locally insulated to protect them; this is not always then applied in the field. The previous FTP code only made reference to “A” class divisions, any testing on “A-60” divisions was assumed to satisfy the criteria for all “A” class divisions including: “A-0”; certificates were issued for “A-0 A-60” on the basis of “A-60” testing (but drawings showed insulation applied), there were no separate tests required for “A-0” divisions. This distinction is now much clearer. Extracts from The new IMO International Code for Application of Fire Test Procedures, 2010 (201 0 FTP Code);
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
Pipe and duct penetrations
Cable Transits
“A-0” class pipe penetrations are recommended to be performed in an uninsulated (“A-0”) bulkhead/deck. If the pipe penetrations are tested as an “A-60” class penetration, any insulation fitted (on the penetration itself and 200 mm around) will be required to be fitted also for class “A-60”. “A-0” penetrations shall not be approved without an “A-0” test although tested and approved as “A-60”.
“A-0” class cable transits are recommended to be performed in an uninsulated (“A-0”) bulkhead/deck. If the cable transits are tested as “A-60” penetration, any insulation fitted on an exposed side (on the cable transits itself and 200 mm around) will be required to be fitted also for “A-0”. “A-0” cable transits shall not be approved without an “A-0” test
Projects
Benefits
Golden Eagle Development Offshore Oil Platforms UK North Sea CB&I/Nexen -supply RISE NOFIRNO system, sealing 970 pipe penetrations across both platforms to protect against hydrocarbon jet fires J30/ H60 and blast overpressures of 1 bar.
although tested and approved as “A-60”.
RISE NOFIRNO flexible pipe penetration system is one of the most adaptive systems for sealing straight and angled pipe penetrations and can even accommodate multiple pipe runs, significantly saving in space. The system remains elastic and can therefore accommodate significant pipe movement in all directions.
Shell Upgrade Program RISE NOFIRNO system used to replace original pipe penetration seals over 13 platforms, (average of approximately 250 pipe penetrations per platform) to prevent corrosion; AO - A60 & HO- H120 rated. ConocoPhillips Jasmine Platform (New Build) Supplied RISE NOFIRNO system to seal 316 pipe penetrations with service pipes ranging from 26.7mm to 508mm, A60 & J30 rated. Other Projects BP Andrew Redevelopment, Azeri & Magnus Nexen Buzzard Talisman
Certified for use in all A) - A60 & H0 - H120 bulkheads and decks A-0 and H-0 areas without any additional insultation required 2 hour Jet Fire rated without any additional insulation & gas and watertight after an A-60 fire test Prevents corrosion inside the penetration by preventing moisture build up inside the penetration seal Remains elastic to accommodate movement between pipe systems and the structure, ensuring integrity is maintained throughout the life of the structure SLIPSIL Plug pipe penetration combines simple installation with high performance sealing. RISE NOFIRNO Multi Cable Transit is one of the most flexible & safest systems for sealing cable transits. Certified for use in all A0 - A60 & H0 - H120 bulkheads and decks, with no insulation required on fire hazard side
Fulmar A, Montrose Alpha, Clyde, Claymore & Tartan
Certified for use in A-0 and H-0 areas without any additional insulation required
Apache
2 hour Jet Fire rated without any additional insulation & gas and watertight after an A60 fire test
Forties Alpha, Forties Echo & Beryl Alpha
Easy addition & removal of cables & up to 50% space saving over modular block style Multi Cable Transits
Amercable Gexol
Gexol® Insulated Oil & Gas Cables are the industry’s standard for premium power, control and instrumentation performance. Gexol cables prove their value daily in the punishing operating environments of offshore drilling and petroleum facilities around the world. Offshore applications challenge cable construction with relentless heat, vibration, salt corrosion, drilling mud and mechanical stress. And reliability is a huge issue – because it’s a long, long way to the nearest cable warehouse. You can depend on Gexol Insulated Oil & Gas cables for safe, reliable performance in the harshest operating conditions. Nexans AmerCable’s Gexol® (pronounced Jex-all) Oil & Gas cables are the industry standard for high quality Type P power, control, instrumentation and VFD cables.
Value Benefits Power, control, instrumentation and VFD constructions Highest ampacity ratings Superior dielectric properties Exceeds CSA cold bent/cold impact (-40°C/-35°C) Drilling mud resistant Oil resistant Extremely flexible for easy installation and longer service life Shortest lead times and best on-time delivery
Gexol cables are designed for mission-critical applications where reliable performance in extremely hazardous operating conditions is essential for worker safety and profitable production. Gexol cables prove their value daily in the punishing operating environments of offshore drilling and petroleum facilities around the world.
Severe Cold Durability
Flame Retardant
Exceeds CSA Cold Bend / Cold Impact (-40°C/-35°C)
Certified to IEC 92-3 (332-3A) and IEEE 1580
Drilling Mud Resistant
Oil Resistant
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
CE-TEK Enclosures
CE-TEK’s products are made from a wide range of materials including: stainless steel, ABS, polycarbonate, GRP, die-cast aluminium and many more. Certification is available to the latest ATEX/IEC Ex standards of EN 60079 and by constant development we are now able to manufacture enclosures to withstand fire conditions (950° C for 3 hours) and also for permanent submersion (IP68) to water depths of up to 3000 metres. CE-TEK have also successfully developed and manufactured a variety of bespoke enclosures to meet exacting customer and environmental requirements. New developments include fully waterproof housings for plasma, LED and LCD screen televisions for outdoor use. They are vandal proof and include a range of climatic solutions for variable weather conditions and can be made to size to suit any type of flat screen display.
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
NEK606 BFOU RFOU
BFOU BFCU NEK606 Type Cable Voltage Rating
3.6/6kV, 6/10kV, 8.7/15kV
Maximum Conductor Temperature
85
Applied Standards
NEK 606
RFOU RFCU NEK606 Type Cable Voltage Rating
3.6/6KV, 6/10KV, 8.7/15KV
Maximum Conductor Temperature
85
Applied Standards
IEC 60092-354
IEC 60331 IEC 60332-3 Cat. AF IEC 60754-1 & 2 IEC 61034-2 Construction Details
NEK 606
Fire proof layer - Mica tape
IEC 60754-1 & 2
Insulation - HF-EPR as per IEC 60092-351
IEC 61034-2
Insulation Screen - Semi-conducting compound
Conductor - IEC 60228 Class 2 Conductor Screen - Semi-conducting compound
Metallic Screen - Tinned copper wire braid or Tinned Copper tape
Insulation - HF-EPR as per IEC 60092-351
Inner Covering - Halogen-free compound
Insulation Screen - Semi-conducting compound
Metallic Screen - Tinned copper wire braid or Tinned Copper tape Inner Covering - Halogen-free compound
Conductor - IEC 60228 Class 2 Conductor Screen - Semi-conducting compound
IEC 60332-3 Cat. AF
Construction Details
IEC 60092-354
Armour - Tinned copper wire braid Sheath - IEC 60092-359, SHF2
BFOU BFCU NEK606 Type Cable
Armour - Tinned copper wire braid
Voltage Rating
0.6/1kV
Sheath - IEC 60092-359, SHF2
Maximum Conductor Temperature
85
RFOU RFCU NEK606 Type Cable
Applied Standards
IEC 60092-353 NEK 606
Voltage Rating
0.6/1kV
Maximum Conductor Temperature
85
IEC 60331
IEC 60092-353
IEC 60754-1 & 2
Applied Standards
IEC 60332-3 Cat. AF
NEK 606 IEC 60332-3 Cat. AF
Construction Details
Fire Proof Layer - Mica tape
IEC 61034-2
Insulation - HF-EPR as per IEC 60092-351
Conductor - IEC 60228 Class 2
Inner Covering - Halogen-free compound
Insulation - HF-EPR as per IEC 60092-351
Armour - Tinned copper wire braid
Inner Covering - Halogen-free compound
Sheath - IEC 60092-359, SHF2
Sheath - IEC 60092-359, SHF2
RFOU(c) RFCU(c) NEK606 Type Cable Voltage Rating
250V
Maximum Conductor Temperature
85
BFOU(c) BFCU(c) NEK606 Type Cable Voltage Rating
250V
Maximum Conductor Temperature
85
Applied Standards
IEC 60092-3 NEK 606
IEC 60092-3
IEC 60331
NEK 606
IEC 60332-3 Cat. AF
IEC 60332-3 Cat. AF
IEC 60754-1 & 2
IEC 60754-1 & 2 IEC 61034-2 Construction Details
Conductor - IEC 60228 Class 2
IEC 60754-1 & 2
Armour - Tinned copper wire braid
Applied Standards
IEC 61034-2 Construction Details
IEC 61034-2 Construction Details
Conductor - IEC 60228 Class 2
Conductor - IEC 60228 Class 2
Fire Proof Layer - Mica tape
Insulation - HF-EPR as per IEC 60092-351
Insulation - HF-EPR as per IEC 60092-351
Collective Screen - Copper or aluminium backed polyester tape with tinned copper drain wire Inner Covering - Halogen-free compound
Collective Screen - Copper or aluminium backed polyester tape with tinned copper drain wire Inner Covering - Halogen-free compound
Armour - Tinned copper wire braid
Armour - Tinned copper wire braid
Sheath - IEC 60092-359, SHF2
Sheath - IEC 60092-359, SHF2
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
RFOU(i) RFCU(i) NEK606 Type Cable
RFOU(i/c) RFCU(i/c) NEK606 Type Cable
Voltage Rating
250V
Voltage Rating
250V
Maximum Conductor Temperature
85
Maximum Conductor Temperature
85
Applied Standards
IEC 60092-3
Applied Standards
IEC 60092-3
Construction Details
NEK 606
NEK 606
IEC 60332-3 Cat. AF
IEC 60332-3 Cat. AF
IEC 60754-1 & 2
IEC 60754-1 & 2
IEC 61034-2
IEC 61034-2
Conductor - IEC 60228 Class 2
Construction Details
Insulation - HF-EPR as per IEC 60092-351
Insulation - HF-EPR as per IEC 60092-351
Individual Screen - Copper or aluminium backed polyester tape with tinned copper drain wire
Individual & Collective Screen - Copper or aluminium backed polyester tape with tinned copper drain wire
Inner Covering - Halogen-free compound
Inner Covering - Halogen-free compound
Armour - Tinned copper wire braid
Armour - Tinned copper wire braid
Sheath - IEC 60092-359, SHF2
BFOU(i) BFCU(i) NEK606 Type Cable Voltage Rating
250V
Maximum Conductor Temperature
85
Applied Standards
IEC 60092-3 NEK 606
Sheath - IEC 60092-359, SHF2
BFOU(i/c) BFCU(i/c) NEK606 Type Cable Voltage Rating
250V
Maximum Conductor Temperature
85
Applied Standards
IEC 60092-3 NEK 606
IEC 60331
IEC 60331
IEC 60332-3 Cat. AF
IEC 60332-3 Cat. AF
IEC 60754-1 & 2
IEC 60754-1 & 2
IEC 61034-2 Construction Details
Conductor - IEC 60228 Class 2
Conductor - IEC 60228 Class 2 Fire Proof Layer - Mica tape
IEC 61034-2 Construction Details
Conductor - IEC 60228 Class 2 Fire Proof Layer - Mica tape
Insulation - HF-EPR as per IEC 60092-351
Insulation - HF-EPR as per IEC 60092-351
Individual Screen - Copper or aluminium backed polyester tape with tinned copper drain wire Inner Covering - Halogen-free compound
Individual & Collective Screen - Copper or aluminium backed polyester tape with tinned copper drain wire
Armour - Tinned copper wire braid
Inner Covering - Halogen-free compound
Sheath - IEC 60092-359, SHF2
Armour - Tinned copper wire braid Sheath - IEC 60092-359, SHF2
RU NEK606 Type Cable Voltage Rating
0.6/1kV
UX NEK606 Type Cable
Maximum Conductor Temperature
85
Voltage Rating
0.6/1kV
IEC 60092-3
Maximum Conductor Temperature
85
Applied Standards
NEK 606
Applied Standards
IEC 60092-353
Construction Details
IEC 60332-3 Cat. AF
NEK 606
IEC 60754-1 & 2
IEC 60332-3 Cat. AF
IEC 61034-2
IEC 60754-1 & 2
Conductor - IEC 60228 Class 2
IEC 61034-2
Insulation - HF-EPR as per IEC 60092-351 Sheath - IEC 60092-359, SHF2
Construction Details
Conductor - IEC 60228 Class 2 Insulation - IEC 60092-359, SHF2
Top Drive Service Loops
Nexans AmerCable manufactures OEM-quality service loops and supplies them to you without OEM hassles. All land and offshore drilling top drive service loops are engineered and produced at our state-of-the-art cable and service loop production facilities. Value Benefits Standard loop packages for NOV (VARCO), Tesco and Can Rig Potted or non-potted 300V – 15kV AC DC Power Instrumentation Composite Power & Control Thermocouple Fiber Optic
Custom Loop Designs Nexans AmerCable offers custom engineered service loop solutions that deliver higher levels of safety and productivity. NOV, VARCO, TDX, TDS, and IDS are trademarks owned by National Oilwell Varco, LP or its related entities. Nexans AmerCable is not affiliated with National Oilwell Varco or its related entities. TESCO and its associated trademarks are trademarks owned by Tesco Corporation or its related entities. Nexans AmerCable is not affiliated with Tesco Corporation or its related entities. CANRIG and its associated trademarks are trademarks owned by Canrig Drilling Technology Inc. or its related entities. Nexans AmerCable is not affiliated with Canrig Drilling Technology Inc. or its related entities.
Electro-Optic Available with or without quick disconnects
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
Core bundles, which are specifically designed for service loops, are expertly produced at our 500,000 sq. ft. El Dorado, Arkansas cable manufacturing facility. Nexans AmerCable offers a standard line of top drive service loop packages, including: NOV (VARCO) TDS – 11 TDS – 9 TDS – 10 TDS – 3 TDS – 8 IDS PS2
Nexans AmerCable has been producing top drive service loops since 1993. Our professionally engineered service loops are built to withstand the hazardous operating conditions and dynamic stress of land drilling operations. With Nexans AmerCable you can expect: Short lead times Reliable on-time delivery Outstanding engineering and technical support Great customer service Service loops are completed at our 80,000 sq. ft. manufacturing facility in Houston, Texas. Bundles are inserted in hoses and fully potted (non-potted also available). Our highly experienced technicians add couplers/connectors as specified, then each loop is computer tested and packaged in weatherproof containers.
(Conversion Kit from loose cables to hanging loop) TESCO All Makes & Models CANRIG All Makes & Models
Cables are available in a variety of constructions, including: Standard Gexol® cables Low smoke halogen-free CIR® – Crush & Impact Resistant (without external armoring) CIR® Arctic Grade – for extreme cold operating conditions VFD cables - five constructions GexSIS-125 switchboard wire DLO
QFCI MUD Resistant Fibre Optic Cable - Fire Resistant / MUD Resistant / Flame Retardant / Halogen Free / DNV approved
QFCI MUD Resistant Fibre Optic Cable - Fire Resistant / Flame Retardant / Halogen Free / NEK 606 code F1
Product Specifications - Physical Characteristics
Product Specifications - Physical Characteristics
Central Strength Member
Steel strength member or glass fibre reinforced plastic (FRP)
Central Strength Member
Steel strength member or glass fibre reinforced plastic (FRP)
Loose Tube
Thermoplastic material (PBT), jelly filled
Loose Tube
Thermoplastic material (PBT), jelly filled
Fire Barrier
Fire resistant mica/glass tapes
Fire Barrier
Fire resistant mica/glass tapes
Fibre Colour Code
EIA/TIA 598
Fibre Colour Code
EIA/TIA 598
Tubes Colour Code
1 - Red / 2 - Green - others White
Tubes Colour Code
1 - Red / 2 - Green - others White
Filler Elements
Thermoplastic rods
Filler Elements
Thermoplastic rods
Cable Core
Loose tubes (and fillers) are stranded around a steel strength member
Cable Core
Loose tubes (and fillers) are stranded around a steel strength member
Inner Jacket
Black LSZH compound
Inner Jacket
Black LSZH compound
Metallic Armour
Galvanised Steel Wire Braid (GSWB)
Metallic Armour
Galvanised Steel Wire Braid (GSWB)
Outer Jacket 1
Black LSZH compound
Outer Jacket 1
Black LSZH compound
Outer Jacket 2
SHF2 compound (mud, oil, hydrocarbon resistant and UV stabilized)
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
Data Cables Cat 5e Offshore Grade
Profibus Marine Grade
Cable Solutions Worldwide, stock and distribute Cat 5e Data cables designed for Marine and Offshore applications. All cables are offered with a Galvanised Steel Wire Braid and a choice of either a standard LSOH jacket or a mud resistant LSOH Polyurethane Jacket. The PU jacket offers enhanced chemical and mud resistance.
Cable Solutions Worldwide, stock and distribute Profibus DP and Profibus PA cable designed for Marine and Offshore applications. All cables are offered with a Galvanised Steel Wire Braid and a choice of either a standard LSOH jacket or a mud resistant LSOH Polyurethane Jacket.
Cat 6 Offshore Grade Cable Solutions, stock and distribute Cat 6 Data cable designed for offshore applications. FTP (Screened) & UTP (unscreened) versions are available and all cables are offered with a Galvanised Steel Wire Braid or tinned Copper Wire Braid and a choice of either a standard LSOH jacket or a mud resistant LSOH Polyurethane Jacket. The PU jacket offers enhanced chemical and mud resistance. Cat 7 Offshore Grade Cable Solutions Worldwide, stock and distribute Cat 7 Data cable designed for Marine and Offshore applications. All cables are offered with a Galvanised Steel Wire Braid and a choice of either a standard LSOH jacket or a mud resistant LSOH Polyurethane Jacket. The PU jacket offers enhanced chemical and mud resistance.
Fibre Optic Products & Assemblies Cable Solution’s knowledge and experience of their customers requirements combined with the technical expertise “in-house”, has meant that these specialised products are the fastest growing part of Cable Solutions’ product portfolio. We are specialising in pre-terminated fibre assemblies to operate reliably in the most harsh of environments both on and offshore. Pre-terminated versions with any combination of cores or armouring arrangements are available on any part of the globe within days. These can be made to any length with full protection to ensure the job gets done. Cable Solutions Worldwide, stock and distribute Fibre Optic cables designed for Marine and Offshore applications. All cables are offered with a Galvanised Steel Wire Braid and a choice of either a standard LSOH jacket or a mud resistant LSOH PolyurethaneJacket. Please download an example of the datasheet for a 12 core fibre. These are stocked in either 4, 8, 12, 24 or 48 fibre configerations. the diameter of the cable remains the same whichever one you choose. The PU jacket offers enhanced chemical and mud resistance. We also supply all of the patch panels to suit, loaded or blank and a full range of SC and ST type connectors and the test equipment to suit.
Subsea Bespoke Cable Manufacture
Our composite cables are designed using high spec stranded wire for the best flexibility in dynamic applications. Whether its for Instrumentation, Fibre optic, Power or control, Cable Solutions can provide an in-house designed cable specification to suit your exact requirements with MOQ’s as low as 100mtrs.
ROV & tether cables
Cable Solutions specialise in the custom design and manufacture of customer specified harsh environment, underwater and composite cables.
Diver comms cable
With years of experience supplying cable into the subsea and marine sectors, Cable Solutions has gained unrivalled experience and a unique portfolio of bespoke cable designs through its in house design department. All cables are designed using flexible specification wire and materials making Cable Solutions subsea cable perfect for harsh environment dynamic applications.
Armoured & strain bearing cable Subsea umbilicals Towed array
Fibre optic Oceanographic / harsh environment / underwater Subsea lighting & camera cable Offshore to shore power and data Low MOQ’s
Cable Solutions Worldwide Ltd
e [email protected]
Craigearn Business Park
44 1467 633790 (tel)
Morrison Way, Kintore
44 1467 631284 (fax)
Aberdeenshire, AB51 0TH
1st4cables.com
HS-SK 915
HS-SK 725
HS-SK 814
HS-SK 807
HS-SK 013.A
HS-SK 880