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RAMS Tata Steel Gas Pipework Decommission Flipbook PDF
RAMS Tata Steel Gas Pipework Decommission
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R.F. Blount & Sons Ltd. Plumbing Heating & Electrical Specialists Unit 2, A1/M1 Business Centre, Garrard Way, Kettering, Northants, NN16 8TD Phone No. 01536 514046 Fax No. 01536 312950
Email [email protected] Website www.rfblount.co.uk
Construction Phase Health & Safety Plan For Tata Steel Gate 2 Weldon Road Corby Northamptonshire NN17 5UA
Gas Pipework Decommission
Contents Contents......................................................................................................................... 1 Introduction ................................................................................................................... 2 Project Particulars .......................................................................................................... 3 Risk Assessments ......................................................................................................... 11 Method Statements ..................................................................................................... 24 Site Documents ............................................................................................................ 28 Insurances .................................................................................................................... 31
Page 1
Introduction The Construction Design & Management Regulations 2015 places new responsibilities upon the Client, Agent, Designer and Principal Contractors to re-consider their approach to Health and safety. These Risk Assessments and Method Statements have been prepared by R.F. Blount & Sons Ltd. It aims to communicate information between the Client, Designer, Contractor’s, and other interested parties. The intention of this Plan is to be as comprehensible as possible, however this file does not seek to be absolute. All parties should be aware that so far un-identified hazards may well occur during the construction phase of the contract. The object of this Plan is to draw attention to known hazards and to put forward safe working procedures that remove or minimise that risk. The fact that a hazard has not been recorded in this file should not be taken as an indication that there is no risk. Situations invariably change as a contract proceeds. Person responsible for Risk Assessment: Aaron Tames R F Blount & Sons Ltd 01536 514046 [email protected] Information Supplied by: John Blissett Service Manager R F Blount & Sons Ltd 01536 514046 [email protected]
Page 2
Project Particulars Project Address
Tata Steel Gate 2 Weldon Road Corby Northamptonshire NN17 5UA
07808 682293
Client Contact
Stephen Murray Projector Engineer
[email protected]
Principal Contractor
R. F. Blount & Sons Ltd. Unit2, A1-M1 Business Centre Garrard Way Kettering Northants NN16 8TD
01536 514046 [email protected]
Project Manager
John Blissett Service Manager
07711 127901 01536 514046 [email protected]
Signature: John Blissett Engineer
Andy Mead
07802 788395
Engineer
Steve Lawrence
07718 910805
Known Hazards
Seen in Risk Assessment
Hot Works
Hot Work Permits are Mandatory for all forms of hot work
First aid
1st Aid Kit carried on vehicles
Welfare Facility
It has been agreed we can share the client’s welfare facilities
Rest facility location
Company Vehicles
Use SWP 128 or Clients own
Page 3
Keeping the Plan Updated The Risk Assessments and Method Statements will be kept under review by the Project Manager/Supervisor during the construction phase and will be revised when necessary.
Contract Duration Start Date
13th September 2022
Completion Date
Approximately 3 days
COSHH Data Sheets COSHH data sheets for the products we are to use will be available to our engineers and any products with residual hazards will be included in any O&M manual.
Scope of Work • • • • • • • • • • •
Arrive to site and park safely in designated parking area. Carry out purging calculations Isolate Gas & Burn off Pressure Remove Stall Piece New Isolation Valve Set Up Gas Purging Equipment & Signage Set Up Safety Barriers Purge Main Gas Pipe & All Branches Disconnect Purge Equipment Provide Test and Purge Certification Make Safe As Doc UP 1 States Handover and Clear Site
Design Considerations R.F. Blount & Sons Ltd. will consider design methods and have produced method statements and risk assessments as appropriate. Issues assessed for consideration are identified as requiring either COSHH data sheets for materials, or Risk Assessments for activities. Method Statements are included to detail working practices in general.
Consultation & Communication R. F. Blount & Sons Ltd. understands the need to not only communicate and consult with employees on matters relating to Health and Safety but also the need to communicate with the client and other organisations when working on the same site. It is also appreciated that cooperation needs to be established with the client to keep them informed so that safety of the client’s personnel is maintained and disruption to the functioning of the building is kept to a minimum. Prior to commencing work on site contact is to be made to identify the persons responsible for individual work activities and their contact details. Page 4
Any changes to the plan of work are to be notified to other parties prior to commencing work activities. The following topics are to be addressed and agreed by all parties prior to commencing work activities. • • • • • • • •
Provision for Welfare Arrangements Emergency Arrangements First Aid Arrangements Asbestos Site Inductions Site Access and Signing–in arrangements Restrictions relating to Public Access. Waste Disposal measures including, Procedures for Site Waste Management Plans.
Operation & Maintenance Manual On completion of the work or contract, if specified, an Operations and Maintenance (O&M) Manual will be produced and presented to the client for their records.
Site Inductions All Contractors, Subcontractors and visitors must report to the client nominated site contact who will carry out a familiarisation, this should be booked in advance where possible. The contractors and subcontractors are to sign any acknowledgement sheet agreeing to abide by and implement the health and safety policies procedures and site rules developed for this project.
Site Supervision The project will be supervised by an office-based Contracts or Service Manager who will attend site and oversee the Health & Safety procedures are being followed and that the project is progressing as anticipated. He will communicate with the R F Blount Senior or Supervising Engineer and attend site meetings. Any issues of concern will be communicated to the Client. The Senior or Supervising Engineer is responsible for the day-to-day site management and will co-ordinate with the client, to ensure that the Health & Safety procedures are being implemented and will, report directly the Contract or Service Manager.
Site Welfare Facilities It has been agreed that the contractor can use the existing to use the toilet facilities on site. The toilets must be used with due care and respect and left in a clean and tidy condition.
Page 5
Site Access Access & Egress
Main Entrance
Site Parking
On site car park
Prohibited areas
TBC
Time restrictions
Normal working hours
Driving on Site Care must be taken whilst driving on to and within the site area. Particular attention should be given to speed and reversing, access to emergency routes must not be blocked when parking. Always check to ensure it is safe to open the door and step out of the vehicle in case of passing traffic or obstructions.
Personal Protective Equipment Personal protective equipment is to be worn as required. In particular: Hi-vis vest, hard hat, safety boots, gloves, ear, and eye protection.
Noise Restrictions Noise will be unavoidable therefore consideration must be made to the activities of the University. Radios are strictly prohibited from use as these are an un-necessary annoyance to site personnel.
Fire Precautions The plan is for no hot works on site. However, there may be instances where this becomes a necessary choice where for example, a solder joint is required where access using a crimp tool is impractical. Another example could be sparks from a disc cutter. When using certain tools, care must be taken to avoid flames, excessive heat, or sparks. Company vehicles are equipped with fire extinguishers which can be utilised during this operation as a precaution if required.
Fire Precautions A Hot Work Permit is a mandatory requirement of R. F. Blount & Sons Ltd. a permit must be obtained prior to any hot works being commenced. This permit must be signed off by the engineer and clients or clients appointed representative before commencing any hot work. At the end of the Hot work Permit period, the permit must be again signed off by the engineer and clients or clients appointed representative confirming all the alarms have been re-instated and the area has been inspected for signs of fire after the cessation of the hot work period. Use SWP-128 or the clients own Hot Work Permit. A copy must be kept off site and handed into R. F. Blount & Sons Ltd.’s office. Relevant fire extinguishers will be provided as necessary and operations requiring hot work will cease at least an hour before leaving site, during this time the area will be monitored for signs of fire. R.F. Blount & Sons Ltd. will raise an alarm in the event of a fire using the existing fire alarm system or by reporting to reception if the alarms have been disabled. They shall make themselves aware of the Page 6
nearest fire alarm break glass point/s adjacent to the work areas and the location of the reception. When the alarm is heard all personnel “Must” stop work immediately and quickly but safely make their way to the Fire Assembly Point which will be advised by the client or client’s representative prior to commencement of the works. Ensure any other personnel are warned as you pass them on the way to the Fire Assembly Point. A head count must be made at the assembly point and the emergency services called.
Working at Height Permits Prior to assembly of any scaffold tower that may be required for use on site. The contractor must check site rules relating to permits for working at heights. Scaffold tower can only be assembled by personnel trained in its use, who hold a current PASMA qualification.
Emergency procedures Any personnel who consider that they, or others are at serious risk should stop work immediately and proceed to a safe area alerting others in the vicinity. The concern must then be reported to R. F. Blount & Sons Ltd. without delay. I the event of an injury the local Accident & Emergency department is Kettering General Hospital Rothwell Road Kettering NN16 8UZ. Telephone: 01536 492000
First Aid A basic First Aid kit will be in the engineer’s vehicle.
Reporting of Accidents Our engineers have mobile phones but if the use of this is not possible, due to poor signal, low battery power, or for safety reasons. Then they are to go to the site office or reception and report their concerns. Any accident must be recorded in the accident book and reported to the Client and Principal Designer. All serious injuries, diseases and dangerous occurrences are to be reported to the HSE as required by the Reporting of Injuries, Diseases and Dangerous Occurrences Regulation
Page 7
Managing Site Health & Safety The planning, management, monitoring and coordination of employee’s and work activities, are the responsibility of R.F. Blount & Sons Ltd, and they have authority to maintain the health and safety of both the site and all personnel in work site vicinity.
Storage of Materials Where required, large plant deliveries will be co-ordinated so that they can be placed directly into the required location. Smaller materials will either be bought to site when required or arranged, as necessary.
Site Rubbish Good housekeeping standards are to be always maintained. Each contractor is to remove his own waste and rubbish regularly to maintain a safe working environment. R F Blount will arrange disposal of scrap steel and metal waste, with all other materials being disposed of using skips provided on site by principal contractor or removed to R F Blount premises for recycling. All rubbish is to be disposed of in compliance with the current environmental regulations and recycled whenever possible.
Site Safety Rules To ensure your safety, and that of contractors and co-workers, please observe and obey the site rules and adhere to and practice the safety procedures established for the project. •
Communicate with the client on a regular basis. Respect the client’s property and staff, at-alltimes.
•
If a product or material that appears to be asbestos is discovered, “you must cease work immediately.” Make every effort to isolate the area and report your concerns to your line manager and/or R. F. Blount & Sons Ltd.
•
Report all injuries however minor to you supervisor, in case of a more serious injury resulting in a possible fracture to legs, back, or neck, or any accident resulting in an unconscious condition, or a severe head injury, the person is not to be moved until medical attention has been given by a member of trained personnel.
•
Do not wear loose clothing or jewelry around machinery. It may catch on moving equipment and cause a serious injury.
•
Never distract the attention of another person, as you might cause him or her to be injured. If it becomes necessary? wait until this can be done safely.
•
Where required, you must wear protective equipment, such as goggles, safety glasses, masks, gloves, hair nets, etc. that are appropriate to achieve the task.
•
Keep your work area clean and tidy and free from hazards.
•
Observe “No Smoking” regulations and only smoke in designated areas.
Page 8
•
No radios or other audio/visual devises are allowed at any time, the only exception is personal use via earphones during rest breaks. This option is not permitted whist working due to health and safety reasons.
•
Shut down any tools or machinery prior to cleaning, servicing, or leaving them unattended.
•
Mechanical vehicles if used, must only be operated by authorized personnel. Walk-type lift trucks will not be ridden.
•
Running on site and horseplay are strictly forbidden.
•
Do not block access to emergency exits or fire-fighting equipment.
•
Do not tamper with electric controls or switches.
•
Do not operate any equipment or machines unless you have been properly trained, or competent to use it and authorized to do so.
•
Do not engage in such other practices as may be inconsistent with common sense health and safety rules.
To Help Prevent Accidents. •
Use designated passages when moving from one place to another; never take a hazardous route or shortcut.
•
Lift materials properly—use your leg muscles, not your back muscles. For heavier loads, seek assistance.
•
Do not adjust, clean, or oil moving machinery.
•
Keep machine guards in their intended places.
•
Do not throw objects or conduct in horseplay.
•
Clean up spilled liquid, oil, or grease immediately.
•
Wear hard-sole shoes with toe protection and appropriate Personnel Protective Equipment
•
Remove redundant materials from the work area. Avoid trip hazards.
Safety checklist It is every employee’s responsibility to be on the lookout for possible hazards. If you spot one of the following conditions or any other possible hazardous situation—report it to your line manager immediately. •
Spills and leaks, slippery floors, and walkways.
•
Trip hazards, such as rubbish, floor protrusions, cables, pipes, and projections etc. on or near floor height. Page 9
•
Damaged, unsafe, or inappropriate tools and equipment.
•
Horseplay or incorrect use of tools and equipment.
•
Dangerously piled supplies or equipment.
•
Unsecured doors, gates, and safety barriers.
•
Electrical equipment left operating and unsupervised.
Page 10
Risk Assessments
Page 11
R. F. Blount & Sons Ltd.
Risk Assessment
RA 123
Plumbing, Heating & Electrical Services
Task Description
Site Driving, Parking & Security
Significant Risks
Risk Before Controls
Collisions and Insecure Vehicle 1 Collision with personnel or structures 2 Emergency access Access to hazardous materials and 3 equipment. Risk Key Likelihood
X
Very unlikely
1
Unlikely Possible
2 3
Persons Exposed Employees Yes
Page 1 of 1 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
5 5
3 2
H M
5 5
1 1
L L
3
2
M
3
1
L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) X Severity Severity Likelihood Major injury, disabling 4 Minor injury Probable disease 5 Fatality First aid injury Certain Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1 Care must be taken whilst driving within the site area. Particular attention should be given to speed and reversing. Obey any speed limits. 2
Access for emergency vehicles and red routes must not be blocked
3
Always secure vehicle to reduce likelihood of unlawful access to, tools, plant and materials that could cause harm. This is a particular requirement at night.
4
Attention must be taken to abide by the instructions detailed in the Company Vehicle Procedure SWP128
Page 12
R. F. Blount & Sons Ltd.
Risk Assessment
RA 130
Plumbing, Heating & Electrical Services
Task Description
Manual Handling
Significant Risks 1 2 3 4 6
Risk Before Controls
Stretching, Twisting, Bending Heavy, Bulky Sharp, Rough edges Floors surfaces and level changes Environment Hot, Cold, Windy
Risk Key Likelihood
X
Very unlikely
1
Unlikely Possible
2 3
Persons Exposed Employees Yes
Page 1 of 2 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
1 3 1 3 2
3 3 3 3 3
L M L M M
1 3 1 3 2
1 1 1 1 1
L L L L L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) X Severity Severity Likelihood Major injury, disabling 4 Minor injury Probable disease 5 First aid injury Certain Fatality Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures Activity
The Tasks do they involve
Significant Hazards
Control Measures
Holding Loads away from the Trunk
No
To be avoided
Twisting
No
To be avoided by planning the lift
Stooping
Yes
Bend knees & keep back straight
Reaching Upwards
Yes
Use suitable equipment to make task within easy reach
Page 13
Control Measures Activity
Significant Hazards
Control Measures
Large Vertical Movement
The Loads – Are They
No
N/A
Long carrying distances
Yes
Use sack barrow or pallet trolley to transport heavy item to the work area.
Strenuous pulling or pushing
Yes
Short duration only
Involve repetitive handling
No
N/A
Insufficient rest or recovery
No
Short duration
Heavy
Yes
Use mechanical assist equipment and sufficient men, any doubts seek further assistance
Bulky /Unwieldy
Yes
Get familiar with the balance point & grip areas
Difficult to grasp
Yes
Get familiar with the lifting points
Unstable /unpredictable
Intrinsically harmful (e.g., sharp, hot etc.)
No
Yes
N/A
Wear gloves with a suitable level of protection to give protection of hands
Page 14
Control Measures Activity The Working Environment– Are There
Significant Hazards Constraints on posture
Control Measures Yes
Poor Floors
Variations in Level
No
Yes
Routes to be checked for thresholds and changes in level before commencing the lift with particular attention to steps
Hot/Cold/Humid conditions
No
Ambient environment
Strong air movements
No
Ambient environment
Poor lighting conditions
Individual Capabilities – Does the job
Use Safe working Procedures
Yes
Require unusual capability to perform.
Create additional hazards for those with a health problem
Require special information /training
Use task lighting where necessary
No
Yes
Requires good coordination
Potential aggravation of existing back trouble
No
Refer to manufactures literature
Page 15
Control Measures Activity
Significant Hazards
Other Factors
Is activity hindered by clothing or personal protective equipment
By young persons
Inexperience
Control Measures No
Yes
Check for loose clothing etc.
Make sure they are talked through what is required and they are strong enough
For unusual equipment/materials or where required a task specific assessment will be undertaken.
Page 16
Risk Assessment
R. F. Blount & Sons Ltd.
RA 100
Plumbing, Heating & Electrical Services
Task Description
Equipment Removal
Significant Risks
Risk Before Controls
Breaking Work, Exposure to Services and Asbestos 1 Manual handling 2 Sharp objects (Cuts and abrasions)) 3 Live services (electric, gas, water and oil) 4 Asbestos 5 Young persons Risk Key Likelihood
X
Very unlikely
1
Unlikely Possible
2 3
Persons Exposed Employees Yes
Page 1 of 1 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
3 2 5 4 3
3 2 2 3 3
M L M H M
3 2 5 4 3
1 1 1 1 1
L L L L L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) X Severity Severity Likelihood Major injury, disabling Minor injury Probable 4 disease First aid injury Certain 5 Fatality Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1 Assess the weight and centre of gravity before lifting, clear the area of obstructions and identify rest locations. Team lifting if required. 2
Personnel protective equipment to be used appropriate to the equipment being demolished
3
Ensure all appropriate gas, water, oil and electrical services are disconnected / isolated before starting work.
4
Ask to see a copy of the buildings asbestos management file. Assess all plant, pipe work and building structures for the possible presence of suspected asbestos. If found carry out the asbestos Risk Assessment procedures
5
Young person’s restricted to minor work only, no heavy lifting, supervision required.
Page 17
R. F. Blount & Sons Ltd.
Risk Assessment
RA 151
Plumbing, Heating & Electrical Services
Task Description
Slip Trips & Falls
Significant Risks
Page 1 of 1 Risk Before Controls
Risk After Controls
Limb & Head Injuries
Severity
Likely
Rating
Severity
Likely
Rating
1
Poor housekeeping / trailing cables
3
3
M
3
1
L
2
Inappropriate footwear
4
3
H
4
2
M
3
Uneven or damaged floors
4
3
H
4
2
M
4
Slippery surfaces
5
3
H
5
2
M
5
Poor lighting
5
4
H
5
2
M
Risk Key Likelihood
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) X Severity
Likelihood
X Severity
Very unlikely 1 Minor injury
Probable
4 Major injury, disabling disease
Unlikely
2 First aid injury
Certain
5 Fatality
Possible
3 Lost time, over 7 day injury
Rating High =12-25, Medium = 6-10, Low = 1-5
Persons Exposed Employees
Yes
(Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1
Maintain a high standard of housekeeping at all times
2
All employees to wear appropriate footwear with ankle support
3
Good levels of lighting are provided and it is appropriate for the work being carried out.
4
All floor surfaces are maintained in good condition or assessed before work commences
5
Employees are to be instructed that spillages must be cleaned up immediately
6
Changes in floor levels are highlighted where possible
Page 18
R. F. Blount & Sons Ltd.
Risk Assessment
RA 118
Plumbing, Heating & Electrical Services
Task Description
Pressure Testing
Significant Risks
1 2
Risk Before Controls
Equipment bursting Physical Injuries due to equipment bursting Young persons
Risk Key Likelihood Very unlikely Unlikely Possible
X 1 2 3
Persons Exposed Employees Yes
Page 1 of 2 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
4
3
H
4
1
L
4
3
H
4
1
L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) Severity Likelihood X Severity 4 Major injury, disabling disease Minor injury Probable 5 Fatality First aid injury Certain Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1 Pneumatic tests are only to be carried out for gas installations and to verify there are no open ends prior to a hydraulic pressure test on mechanical services. (See Note below) The Maximum Pneumatic test pressure is 20mb without authorisation from the company and even then only when specific Risk Assessment and Method statement has been implemented. The exception of the 20mb pressure restriction is for gas tightness testing where the Gas Safety (Installation & Use) Regulations 1998 can be applied.
2
Hydraulic Pressure test Equipment to be checked for condition & correct operation before use, especially gauges and hoses.
3
Check if the products and materials to be pressure tested have specific testing procedures. Ensure you do not exceed the products designed pressures.
4
Monitor readings to prevent over pressurisation situations.
5
Inline equipment subject to pressure test damage is to be removed from the installation. Unrestrained fittings may blow off.
6
The test pressure must be released slowly through a control valve not by removing a fitting.
7
Young persons are to be under close supervision during this activity.
Page 19
R. F. Blount & Sons Ltd.
Risk Assessment
RA 125
Plumbing, Heating & Electrical Services
Task Description
Heating Additives
Significant Risks 1 2 3 4 5
Risk Before Controls
Exposure to Hazardous Substance Inhalation Ingestion Skin Contact Eye Contact Young persons
Risk Key Likelihood
X
Very unlikely
1
Unlikely Possible
2 3
Persons Exposed Employees Yes
Page 1 of 1 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
1 2 1 1 2
2 1 3 2 3
L L L L M
1 2 1 1 2
1 1 1 1 1
L L L L L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) X Severity Severity Likelihood Major injury, disabling 4 Minor injury Probable disease 5 Fatality First aid injury Certain Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1 Follow specific COSHH assessment instructions. 2 Ensure that all persons are made aware of the treatment being provided and any precautions required. 3
Display advice notices stating the type of chemical added to the heating system and leave instructions on site.
4
Young person’s undergoing training to be subjected to close supervision during this work activity.
Page 20
R. F. Blount & Sons Ltd.
Risk Assessment
RA 105
Plumbing, Heating & Electrical Services
Task Description
Gas Welding / Cutting
Significant Risks
Risk Before Controls
Using Flammable Gases to Weld Oxygen and acetylene gases accidental 1 release, explosion, 2 Hot Surfaces, Burns 3 Fire 4 Fumes Inhalation 5 Molten metal, Splatter 6 Young persons Risk Key Likelihood Very unlikely Unlikely Possible
X 1 2 3
Persons Exposed Employees Yes
Page 1 of 1 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
5
2
M
5
1
L
2 5 3 3 5
3 3 2 2 3
M H M M H
2 5 3 3 5
1 1 1 1 1
L L L L L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) Severity Likelihood X Severity Minor injury Probable 4 Major injury, disabling disease First aid injury Certain 5 Fatality Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1 Check regulators and hoses for damage and repair / replace as necessary and confirm their integrity before use 2
Have available for immediate use a suitable fire extinguisher especially in confined spaces and be aware of flammable materials.
3
A watcher is required to monitor the task as the user will be concentrating on the welding/cutting operation and will not be aware of the surrounding area. The watcher is to also wear the appropriate PPE. and to know how to safely raise his colleagues attention. Operation to be controlled via a hot works permit.
4
The bottles “must” be chained to a secure structure or a proprietary bottle trolley
5
Work in a well-ventilated area, personnel protective equipment to be worn i.e. Overalls, Hand, Eye and Face protection. Local exhaust ventilation to be used in adverse (poorly ventilated) situations.
6
Liquefied Petroleum Gases (LPG) “are not to be used without a specific risk assessment being carried out”.
7
Keep work area tidy and free from combustible waste
Page 21
Control Measures 8 Young person’s are prohibited from carrying out oxygen and acetylene cutting and welding.
Page 22
R. F. Blount & Sons Ltd.
Risk Assessment
RA 154
Plumbing, Heating & Electrical Services
Task Description
Replace Isolation Valves
Significant Risks
Risk Before Controls
Removal & Replacement of Isolation valve 1 Isolation 2 Draining 3 Working at height 4 Falling objects 5 Water and Electrical Contamination Risk Key Likelihood
X
Very unlikely
1
Unlikely Possible
2 3
Persons Exposed Employees Yes
Page 1 of 1 Risk After Controls
Severity
Likely
Rating
Severity
Likely
Rating
5 4 4 5 5
4 4 3 3 4
H H H M M
5 4 4 5 5
2 2 1 1 1
M M L L L
(Select the Likelihood and multiply by selected Severity to give the Risk Rating) Severity Likelihood X Severity Major injury, disabling Minor injury Probable 4 disease First aid injury Certain 5 Fatality Lost time, over 7 day injury Rating High =12-25, Medium = 6-10, Low = 1-5 (Yes/No) Other Workers
Yes
Public
Yes
Control Measures 1 Identify which service the valve is associated with and where it can be isolated 2
Confirm the correct service has been isolated before attempting to remove the valve. On completion of the replacement slowly open the previously isolated service and verify the integrity o the new valve before fully putting back into service.
3
Any working at height should be done using the working at heights Risk Assessment and Method Statement.
4
With high level boxings care should taken to prevent items being dropped, this should include an exclusion area around the work area to prevent others from being put in danger from falling tools and materials.
5
Ensure the service is fully drained before removal or have an adequate method of containing the residual water to prevent damage or contamination of adjacent electrical equipment.
Page 23
Method Statements
Page 24
Method Statements
R. F. Blount & Sons Ltd. Plumbing, Services
Heating
&
MS 101
Electrical
To be read in conjunction with the project Risk Assessments
Initial site visit All required Health and Safety documentation must be available relative to the activities to be undertaken to ensure control measures and procedures are in place.
Driving on Site Care must be taken whilst driving on to and within the site area. Particular attention should be given to speed and reversing, access to emergency routes must not be blocked when parking. Always check to ensure it is safe to open the door and step out of the vehicle in case of passing traffic or obstructions.
Tool & Equipment Management Tools must be kept close by and concealed when not in use, a minimal number of tools are to be taken to the work area and never left unattended. Tools should be counted in and check they are all present before leaving.
Welfare Facilities We are to share the contractors site welfare facilities, these facilities must be used with due care and respect and left in a clean and tidy condition.
Personal Protective Equipment Personal protective equipment shall be worn to comply with the contract rules and to provide suitable protection. These requirements may vary but are likely to be hard hat, safety footwear, high visibility vest or jacket, eye, hand, and ear protection, therefore these must be always available.
Hot Work Permits Hot work permits are a mandatory requirement of R. F. Blount & Sons Ltd. and the SWP-128 must be filled out daily with signatures by both our engineer and the client or client’s representative prior to commencement and on completion of the hot work. These permits are to be returned to the office for our records. Appropriate Fire extinguishers are to be available in the work area and be ready for immediate use. Fire detectors/Fire Alarms must only be deactivated with agreement of the client and must be reinstated before leaving site. Flammable materials to be identified prior to commencement of all hot work. The work area is to be kept clear of flammable debris. Hot work is to cease 60 minutes before the end of day and the area inspected for signs of fire before leaving site. Refer to SWP-128.
Access to Work Area The route to the work area should be walked prior to commencement of work to identify any new hazards lighting conditions or obstacles.
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Material Delivery & Storage All standard materials will be dispatched from our central stores and delivered to site by our own transport internally or on purpose made roof racks. Off-loading will be carried out by hand; no mechanical handling is required for these items. Larger items will be delivered to site by the manufacturers/merchant’s transports.
Manual Handling Personnel are to be trained in manual handling lifting techniques and/or effectively supervised. Use mechanical aids, straps, trolleys, or team lifting for heavy loads. Ensure the appropriate clothing, footwear and gloves and any mandatory PPE is worn that allows the tasks to be performed without restriction, bear in mind that gloves may adversely affect grip and dexterity, reduce risk of injury by restricting lifting weights to less than 16-20kg when standing. Avoid pushing, pulling & sliding objects that are difficult to move without mechanical aid.
Preparation: Assess work area Always eliminate unnecessary manual handling, allow for frequent rest periods & job rotation Ensure mechanical aids are available as required, provide sufficient staff numbers to carry out the lifting operation. Ensure the work area is uncluttered, well-lit workplace before commencing the lift.
Lifting & Carrying Materials Use mechanical aids whenever practical, hold loads close to the body. Perform all movements in a controlled, balanced, comfortable position, minimise repetitive bending, twisting and overreaching movements. Use correct lifting techniques, including stand close to the load with feet apart for good balance, place one foot beside the object & one behind bend your knees keep you are back straight as possible. Ensure a comfortable grip of the object, lift gradually, straighten your knees & stand use your leg muscles and avoid quick jerky movements. Ensure the object does not obscure your vision or interfere with normal walking, avoid twisting your body, move your feet to change direction.
Asbestos Should any suspected material be found the work is to cease and the concerns are to be reported for investigation. Refer to RA-121.
Electrical Work Equipment (Tools) All work equipment will be inspected and maintained in good safe working order. Power tools will be of reduced voltage 110 volt or battery operated to British/European standard. All testing equipment shall comply with the requirements of the 18th Edition regulations BS7671:2018. Refer to RA-119.
Isolate & Drain Services Electrical, water oil and gas systems will be identified and isolated and the respective system drained. Notices will be placed on key valves, switches, and plant to indicate the system is isolated for work in progress and is empty.
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Water service ends are to be capped or plugged and labelled if required to identify them.
Commissioning valves Before installing the commissioning, valves are to be identified as they are individually sized on flow rate and pressure drop and may not necessarily be pipeline size, even identical looking valves may have different characteristics. When installing commissioning valves, they require 5 times the pipe diameter of straight pipe before the commissioning valve and 2 times the pipe diameter of straight pipe after the commissioning valve, without these distances it will be difficult to accurately commission the flow rates. The commissioning valves are to install to facilitate commissioning and therefore they should be in a position where they are accessible for commissioning and future maintenance. Access to install the commissioning probes must be allowed for.
Hydraulic Pressure Test Test equipment to be checked for correct operation before use, especially gauges and hoses. The system pressure is to be raised slowly while monitor the installation for leaks and gauge readings to prevent over pressurisation situations. Inline equipment subject to pressure test damage is to be removed from the installation. The system is to be pressure tested to 1.5 times working pressure except for plastic pipework where the manufacturer’s instructions must be complied with. The test must be witnessed preferably by an independent responsible person. On completion of a successful pressure test the pressure must be released slowly through a control valve not by removing a fitting. Pressure testing of pipelines should normally be carried out using water. Only in exceptional circumstances should pneumatic pressure testing using compressed inert gas or air be used, and then only under carefully controlled conditions. The reason for this is because water is virtually incompressible (as are other liquids) and only a small quantity of energy needs to be introduced to increase the pressure significantly. Air, however, (like all gases) is compressible and, as a result, much more energy must be put into the gas to raise its pressure. In fact, at the pressure ranges normally used for testing water-piping systems 200 times more energy is stored in compressed gas compared to water at the same pressure and volume. So, should a joint, pipe, or any other component fail under test pressure when using compressed gas/air, the energy can be released with deadly force! However, where water leakage would cause unacceptable damage to property, a pneumatic leak test (at say 5kPA - 20mbar) can be used first, followed by a hydraulic leak test. Where water is unacceptable in the pipework, then a pneumatic leak test followed by a pneumatic pressure test could be carried out, but both employers and employees must be aware of their statutory duties regarding the Health and Safety at Work Act. This requires employers to provide sufficient information, instruction, training, supervision and a safe working environment, and employees not to carry out the test in a way that endangers themselves or others. On completion a certificate filled out and signed and returned to RFB’s office for safe keeping. Refer to RA-118.
Variations Site instruction is requiring prior any additional work being carried out irrespective of who requests the work.
Completion of Works • •
Advise when completed for the day and sign out. Leave site in a safe manner. Page 27
Site Documents
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Safe Working Procedure
R. F. Blount & Sons Ltd.
SWP 128
Plumbing, Heating & Electrical Services
Task Description
Hot Work Permit
Page 1 of 1
Required Procedure The hot work permit is required to be completed and handed to the R.F. Blount & Sons office for any hot work. Suitable Fire extinguisher are to be available in the work area. Flammable materials to be identified prior to commencement of hot work. The work area is to be kept clear of flammable debris. Hot work is to cease 60 minutes before the end of day and the area inspected for signs of fire before leaving site. Site Address…………………………………………………………………………………………… Scope of Hot Works…………………………………………………………………………………… Location of Hot works.………………………………………………………………………………. Fire alarm isolated / Disarmed
Yes
No
N/A
Smoke alarm deactivated / Bagged
Yes
No
N/A
Commencement Date ………………………
Commencement Time………………….…………
Senior R. F. Blount Engineer (Print).…………………….…… (Signature)………………………….… Clients approval to commence hot work (Signature)…………………………………………………… Completion Date ……………………………… Completion Time……………………………….…. Checked for signs of fire at end of work period
Yes
No
Period of time after hot works ceased before leaving site ……. minutes Client agreed to monitor hot work location for 1 hour
Yes
No
N/A
Fire alarms reinstated
Yes
No
N/A
Smoke alarm reinstated / Debagged
Yes
No
N/A
Senior R. F. Blount Engineer (Signature)………………….……. Date……………. Time…………. Clients satisfaction (Signature)…………………………………... Date……………. Time………….
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R. F. Blount & Sons Ltd. Plumbing, Heating & Electrical Services
DOC-65 Construction Phase Health & Safety Plan Acknowledgement I have read and understand the Construction Phase Health & Safety Plan Project Name: Tata Steel I agree to abide by and implement the procedures and methods contained in these documents. I also confirm that if, whilst at work I feel that a situation arises that presents a danger to myself or others I will immediately report the concern to my supervisor. Name (Print) …………....…………….…. Signature ……………....…………….…. Date ……….….…… Name (Print) …………………….….……. Signature ……………...……………….… Date …….….….…… Name (Print) …………………………..…. Signature …………………………..…….. Date …….……..….… Name (Print) ……………………...……... Signature ……………….……..……...… Date ….……..……… Name (Print) …………………...….…..… Signature ……………………...…….….. Date …….…….…… Name (Print) ………………....…….…... Signature ……………………..….…..…. Date ………..……… Name (Print) ………………….…….……. Signature ……………….….……….….. Date …….……..…… Name (Print) ……………….……………... Signature ……………….….…….……. Date ………….……… Name (Print) ………………….….…..…. Signature …………………..…….….…. Date ………...………. When signed return to R. F. Blount & Sons Ltd. office for safe keeping If required? please request more copies from the office Page 30
Insurances
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