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Plastic Tube Flaring System Technical Data Values are based on DuPont® 450 PFA UHP tubing. Adjustments may be needed due


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Plastic Tube Flaring Syste m

Mode l F TF 10 0 0 ■ Precision tube flaring system for use with fine thread flare connections ■ Accommodates tubing sizes of 1/4, 3/8, 1/2, 3/4, and 1 in. ■ Electronic controls ensure uniform tube heating and repeatable flared ends ■

Complete flaring cycle in approximately one minute



Easy to learn and operate 



CE compliant



Plastic Tube Flaring System

Features

Technical Data

The Swagelok® Model FTF 1000 is a complete, easy-tooperate tool for precision flaring of 1/4, 3/8, 1/2, 3/4, and 1 in. plastic tubing. The self-contained fixtures align and support the tubing during the flaring process, while the electronic controls ensure accurate, uniform tubing flares. With a cycle time of approximately one minute, the plastic tube flaring system reduces installation time.

Values are based on DuPont® 450 PFA UHP tubing. Adjustments may be needed due to material type and material variation.

■ Ready-to-install flared tube end is complete in three easy

steps: heat, clamp, and flare. ■ Five mandrel sizes are built into the fixture—no loose

mandrels to misplace or damage. ■ Flared end is “cool to the touch” at the end of the cycle—

no additional cool down time is required. ■ Flaring process takes about a minute; flared tube can be

used immediately or stored for later use.

Heating Temperature °C (°F)

Heating Time seconds

Cooling Time seconds

PFA Tubing Wall Thickness in.

1/4

220 (428)

20

30

0.047

3/8 1/2 3/4 1

295 (563)

40

30

0.063

Specifications Power requirements: 115 or 230 V (ac), 50/60 Hz Heat source:

■ Controlled process minimizes post-forming shrinkage to

ensure accurate, repeatable results. ■ Finished tube flare matches the nose geometry of the fitting,

promoting excellent sealing performance at assembly.

Ram arm actuates the ram, which pushes the mandrel into the heated tube end.

Tube Size in.

Radial conduction

Dimensions: 14 W by 16.9 L by 10.5 H in. (356 by 430 by 267 mm) Programmable electronic control ranges: Temperature: 100 to 300°C (212 to 572°F) Heat time: 10 to 100 seconds Cooling time: 10 to 100 seconds

Clamp arm actuates the clamping fixture to hold the tube end in place.

Programmable electronic controls ensure a precise, repeatable flaring process with: ■ digital readout of time and

temperature ■ automatic timing of heating

and forming cycles ■ visible and audible alarm to

indicate end of cycle.

Clamping fixture holds the tube end on the mandrel during the forming cycle.

Heater block accommodates five different tube sizes and provides quick, uniform heating of the tube end. Mandrels, in five different tube sizes, are designed for precision forming of the tube flare.

Plastic Tube Flaring System



Operation See the Swagelok Plastic Tube Flaring System User’s Manual, MS-13-171, for operating instructions. Create ready-to-install flared tube ends with the electronically controlled Swagelok FTF 1000 tube flaring system. Heating the tube.

Clamping the tube.

Flaring the tube.

Result: The precision-formed flared tube end is ready for immediate installation, or it can be stocked for later use.

Flare Comparison ■ Conventional room-

temperature and heatflaring processes are operator dependent, which can produce inconsistent results.

Conventional flared tube end

Swagelok FTF 1000 flared tube end

■ The Swagelok FTF 1000

tube flaring system is an electronically controlled process ensuring accurate and repeatable results. ■ The tube end is formed

from both inside and outside of the tube. The finished flare conforms more precisely to the fitting nose.

■ The tube end is stretched

from the inside only, and does not conform fully to the fitting nose. ■ Considerable post-forming

shrinkage can affect connection assembly and performance.

■ Minimal post-forming

shrinkage promotes excellent connection assembly and performance. Fine thread flared fitting

Ordering Information

Ultrahigh-Purity Fluoropolymer Products

The Swagelok FTF 1000 plastic tube flaring system is shipped fully assembled in a heavy-duty, custom case for ease of storage and transport. Power cord and instruction manual are included.

To order a Swagelok plastic tube flaring system, select the ordering number based on the geographic region. Geographic Region United States Japan, Taiwan United Kingdom, Singapore Continental Europe, Korea Australia, China, New Zealand

Voltage

Ordering Number

115 V (ac) 50/60 Hz

MS-FT-1-1

230 V (ac) 50/60 Hz

MS-FT-2-2

115 V (ac) 50/60 Hz

MS-FT-1-1

230 V (ac) 50/60 Hz

MS-FT-2-4

230 V (ac) 50/60 Hz

MS-FT-2-6

230 V (ac) 50/60 Hz

MS-FT-2-7

230 V (ac) 50/60 Hz

MS-FT-2-8

The Swagelok family of UHP fluoropolymer products includes pneumatically actuated and quarter-turn manual radial diaphragm-sealed shutoff valves, O‑ring–free check valves, fine thread flare fittings, and tubing. See these Swagelok catalogs for more information: ■ Ultrahigh-Purity Fluoropolymer Diaphragm Valves—DRP

Series, MS-02-171 ■ Ultrahigh-Purity Fluoropolymer Diaphragm Valves with

Adjustable Flow and Bypass Features—Adjustable DRP Series, MS-02-300 ■ Ultrahigh-Purity Fluoropolymer 3-Way Diaphragm Valves,

Accessories Tube Cutter A tube cutter for plastic tubing up to 1 in. outside diameter is available.

Pneumatically Actuated—DRP Series, MS-02-321 ■ Ultrahigh-Purity Fluoropolymer O‑Ring–Free Poppet Check

Valves—CHP Series, MS‑02‑320 ■ High-Purity PFA Fine Thread Flare Fittings, MS-02-195 ■ Ultrahigh-Purity Fluoropolymer Tubing, MS-02-196

Ordering number: MS-FT-TC

Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user.

Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative.

Swagelok—TM Swagelok Company DuPont—TM DuPont © 2005, 2007 Swagelok Company Printed in U.S.A., GLI October 2007, R2 MS-02-319