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Schematic drawing for 150KW welder - copia Flipbook PDF
Schematic drawing for 150KW welder - copia
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R1-3 C1-3
RB
VT1-6 R7-12
C4-9
PV1
G1
G5
G3
BV2+
RS
BV1+
+
-
0
G
2DC+ LEM1
C10
A0
A1
B
B0
B1
TA1
LA
1-L3 1-L2 R13
R4
C0
C
Voltage Feedback Board
KM2 QM1
RV4
PV2
TA2
1-T1
C1
VD1
LB
+
FU4
LC C11
1-C3 1-C2
R5 460V/205V(60HZ)
G4 152
153
G6
G2
2-C12
2DC-
Signal Board
+24V
1L1
IF+
TC3
380V
IF-(0V)
C0
B0
A0
2A0
460V/110V(60HZ) 1C0A TC2
4
G1 C31
3
137
2
138
1
BV1+
TP4 VD24
4 3
G4 C34
460V(60HZ)
R34
LA
101 102 103 15V 104 105 106 4.2V 107 108 109 110 11.5V
Heating
TC1
R31
111 112 11.5V 113
135
2
136
1
141
2
142
1
4 3
G3 C32
BV1+
TP6 VD25
4 3
G6 C35
KA2 KM2 KA4 KA5
1B0
LB
2
140
1
133
2
134
1
4
G5 C33
3
BV1+
TP2 VD26
4 3
R33
G2 C36
R36
LC
Power distribution board
KA3
Power distribution board
B
130 GND
124 125
139
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X12
X13
X11
15V
15V
15V
15V
Phase lock board Power distribution board Power distribution board
1# Board（rectifier board) X14
24V
15V
15V
15V
15V
HFOK
0V
X15 1 2 3 4 5 6 7 8
+10V 342 100 152 153 154 155 +15V -15V 156 +15V -15V 100
1 2 3 4 5 6 7 8 9 10 11 12 13 14
TB
AC AC KGDY AC/DC
+24V
R35
0V
1J1
120 121 122
112 113
101 102 103 104 105 106 107 108 109 110 111
B
1 2 3 4 5 6 7 8 9 10 11 12 13
R32
TP5 VD23
131 132 133 134 135 136 137 138 139 140 141 142
1
C4
B4
2
132
KM4
1J1(控制电压）
A4
131
TP3 VD22
Stop heating for 1# board
2C0 Air Condition 2B
FU3
KM1
1J0
TP1 VD21
Reset button
C3
B3
A3
1C0
110V
1B0
C
FU2 LF（FAN）
220V
460V
1L2
Main loop Fault alarm
C
2-C1
MODULEH1 H2 H3 H4
2-L1 0ut Gnd +24V
BV3-
2B0
L
2-C2 2-C11
R14
KM3
QM3
2-L4
2-L3
154
RV1-3
QM2
L
2-C3
156 100 -15V +15V
1A0 1B0
D
MODULE+
PA1
A
2-C4
2-L2
1-L1
Signal Board
D
RA RC
+
030
AR BR CR
+15V -15V 155 100
KM5
A
A
From transformer
PIECSA Verifier Designer Drafter Approver Drawing size: A3 Version number:
Welder model: 150-0.4-H
Total Schematic Block Diagram Total 15 pages
Plant
Page 1 File name:
ACERO CRISTA
KA2
Alarm signal Reset
Heating ON Heating OFF
Inverter heating
KA4
Y21 Y23 Y24
11
S
+24V
29 30 31
X7
10
OV
Heating
Y20
27 28
9
KA5
1# board failure 0V
Emergency stop SB7
SBOA WKKG
15 16
35 36
15 16
SY1 SY2
X24 X25
Reset High water temperature alarm for capacitor in inverter cabinet
PLX DLS
KA11 DLX
KA9
CURRENT UP
KA10
CURRENT DOWN
Water pressure alarm for rectifier and inverter cabinet
KA3
PLS
KA8
1# board failure Control ON
Inverter running/ failure 0V
40
0V
Control OFF
39
20
40
20
19
39
19
HFOK
38
18
38
18
X2 SB2
C
37
17
37
17
X1
FREQUENCY DOWN
35 36
X23
X0A
FREQUENCY UP
34
14
34
14
13
33
13
X22
+24V
33
12
X21
JT
32
+24V
KA1
25 26
Main Contactor
24
8
32
12
L+
23
7
11
M
Y2G
Main loop OFF
X6 SB6
31
10
M L+
KA7
SB5
SB1
M L+
Main contactor auxiliary
Main loop ON
SB4
X5
29 30
9
M L+
Y2K
22
6
8
X28
Auto/Manual
X3
SB26
X29
A/M
X4
21
5
X27 SB26
KA6
SB3
SB26
27 28
7
LV
4
X26
FREQUENCY UP
3
6
Current:4-20mA I-
25 26
5 SB26
I+
24
4
P0V B
D
Control power
ZHK
23
3
V-
CURRENT DOWN
24V
+24V
+24V
2
22
2 Voltage:0-10V
CURRENT UP
1J1 1B0
+24V FD
FREQUENCY DOWN
C
1
21
1 V+
D
B
1B0
AC AC KGDY AC/DC 24V
A
A
+24V
0V
PIECSA Designer
Verifier
Drafter
Approver
Drawing size: A3
Welder model:
150-0.4-H
PLC Schematic Total 15 pages
Page 2
Version number: V9.4 File name:
Plant No.
ACERO CRISTA
261B 1J1
18 19 20 21 22 23
13.75V
13.75V
15V
15V
-13.75V
2-LM3
1077
2-LM4
1076
1074
1073
1072
Terminal
1075
1035
2-LM2
1071
1070
2-LM1
1041
15V
1040
15V
1039
AC AC KGDY5 AC/DC
1038
AC AC KGDY4 AC/DC
+13.75V
AC AC KGDY7 AC/DC
1034
AC AC KGDY6 AC/DC
1033
AC AC KGDY3 AC/DC
1032
AC AC KGDY2 AC/DC
COM
1L2
D
1L1
251B 261A
251A
14 15 16 17
FD 2C0 2B LF 1B0
1 2 3 4 5 0V 6 S 7 R HFOK 8 X7A 9 X7 10 X23 11 12 X24 TB 13 1L1 1L2 PE +24V
Terminal D
1077
1076
1075
1074
3
Signal feedback board
1 2 3 4 5 6 7 8 9 10
CON5
1 2 3 4 5 6 7 8 9 10
Power distribution board +
2
M2
1073
1072
1071
S3 1
S4
10 FD 9 8 7 S4 6 S3 S2 5 4 -13.75V S1 3 COM 2 1 +24V 10 0V 9 8 R 7 S 6 5 HFOK 4 TB 3 2 1
1070
C
M1
C
f-display
Power distribution board -
Phase lock board 1 10
COM
S1
+13.75V
H3
1
3 H4
S2
B
9 8 7 6 5 4 3 2 1
M1 M2
2
2
3 B
Signal feedback board
1 H2
2
3 H1
DYZ2 DYZ1
LF A
2B
2C0 1B0 PE
A
PIECSA Designer Drafter Drawing size: A3
Welder model:
150-0.4-H
Relay board for inverter cabinet
Verifier
Total 15 pages
Approver
Page 3
Version number: V9.4 File name:
Plant
ACERO CRISTA
1
2
4
3
D
PV1
BV2+
B
PV2
BV1+
BV3-
C
PA1
BV2+
DC current
DC voltage
Main voltage
+
030
+
D
C
HL1 04
1B0
C41 Fault indication
JT +24V
X0A
B
B
Emergency stop
PIECSA
A Designer
Verifier
Drafter
Approver
Drawing size: A4
1
2
3
Welder model:
150-0.4-H
Wiring diagram for meter and panel for rectifier cabinet Total 15 pages
Plant
Page 4
Version number: V9.4 File name: 4
ACERO CRISTA
A
261B
0V
261A
0V
156
9+
10-
A0 B0
C0
Y1
R
BR
CR
1B0
AR
Y24
124
0V
GND
04 705 GND
+24V
Main contactor auxiliary
4-20mA IF+
IF-
11+
12-
1J1
DLX
1J1
DLS
1J1
251B
100
CZ3047
3
4
+24V
0V
1+ 2-
V+
1
2
+24V
0V
V-
4+
5-
I+
I-
131 132 133 134 135 136 137 138 139 140 141 142
111 112 113
101 102 103 104 105 106 107 108 109 110
1 2 3 4 5 6 7 8 9 10 11 12 13
130 GND
Protection signal connect to the corresponding relay
Power parts
120 121 122 123 124 125
110 11.5V 109 108 107 4.2V 106 105 104 103 15V 102 101
112 111
1L2
122
Y23
1J1 704
0V
+24V
GND
03
GND
0V 021
02
X25
130
120
Y21
1J1
1J1
1J1
1J1 1J2
0V
Y1
0V
0V
CZ3083
1L1 110V
2B0
Reset auxiliary relay
C
TC1
11.5V 113
TC3
380V
Fault relay
1#Fault relay
KA11
KA10
KA9
KA8
1B0
460V 2A0
PLX
1J1
PLS
C4
B4
460V(60hz)
1J0
1B0
Heating relay
Main circuit
Main circuit auxiliary
D
KM5
KA5
KA4
KA3
KA2
KA1
0V
Control relay auxiliary
220V 1C0 110V
460V
Y20
KA7
Y0
0V
2B
Air condition contactor
1J1
Y2G
1J1
Y2K
1B0
1J2
1B0
Power contactor for inverter
2C0
2A0 2B0
1B0
1C0
1A0 1B0
040
1J1
A3 B3 C3
1J1 040
030 Go to Voltmeter
Control contactor
KA6
251A
C
KM4
KM3
0 -10V
A4
Fan TC2
1C0A
KM1
C4 01
2A
A4 B4
10A
Y0
A
2A
1B0
1J0
FU4
1J1
1C0
FU3
Control power supply
1A0
1B0 1C0A
B3 C3
FU2
LF
QM3
QM2
A3
B0 C0
A0
B0 C0
A0
KA0-KA7 coil parallel IN4007 D
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X12
X13
X11
X11 1 2DC+ 2 3
1# Board X14
X12 1 2 3 4
2DC-
Voltage feedback board
+15V -15V Go to 1# Board 100 156
X15
B
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1B0
TB
0V RES1
Current Hall
3.3K
HFOK
1J1
+10V 342 100 152 153 154 155 +15V -15V 156 +15V -15V 100
1 2 3 4 5 6 7 8
021
AC AC KGDY AC/DC
A0 B0 C0
GND
Go to KA1
200/2W RES3
DC voltmeter
Using shielding line between console and rectifier cabinet
DC ammeter
Go to inverter cabinet
20
251B 261A 261B 1J1
21
19
22 23
18
LF 1B0
251A
FD
14 15 16 17 2B
2C0
1 2 3 4 5 6 R 7 HFOK 8 X7A 9 X7 10 X24 11 12 X23 TB 13
36
34 35
33
32
31
Frequency up Frequency down Current up Current down
1B0
704 705 X26 X27 X28 X29 Fault interlock
Fault indication
30
29
28
26 27
02 03 04 Heating indication
A
Main circuit indication
Communication line for HMI
Console lead
01 Control indication
0V
BV2+ 24 BV3- 25
21
485-
22 BV1+ 23
18
19 20
485+
A1 B1 C1
+24V
121
0V
1B0
C20
+24V
XT2
XT1
1L1 1L2 PE +24V 0V S
KM2
17
R15
1 2 PE +10V 3 342 4 100A 5 +24V 6 X1 7 X2 8 X3 9 X4 10 X5 11 X6 12 X22 13 X21 14 X0A 15 16 PE
24V
Air condition
A
PIECSA Designer Drafter Drawing size: A3
Verifier Approver
Welder model:
150-0.4-H
Wiring diagram for relay board Total 15 pages
Page 5
Version number: V9.4 File name:
Plant
ACERO CRISTA
1
2
3
4
5
6
7
8
D
D
2
131
TP1 VD21
4
1
132
G1 C31
3
135
R31
136
BV1+
2 1
TP3 VD22
4
C32
3
C
G3
139
R32
140
BV1+
VT1-6
2 1
TP5 VD23
4
G5 R33
C33
3
BV1+
R7-12
C
C4-9
C1
C2
C3
R3
C10
LC
BV1+
G1
G3
G5
LA
LB
LC
G4
G6
G2
R13
LA
LA
R2
LB
R1
BV1+
BV1+
LC
LB
LA
BV1+
BV1+
LC
LB
LA
LB C11
LC
RV2
RV3
RV4
BV3-
RV1
LA
R14
LC
B
LB
B
BV3-
BV3-
137
2
138
1
TP4 VD24
4 3
G4 C34
R34
LA
141
2
142
1
TP6 VD25
4 3
G6 R35
C35
LB
133
2
134
1
TP2 VD26
4 3
G2 C36
R36
LC
A
A
PIECSA Designer
Verifier
Drafter
Approver
Drawing size: A4
1
2
3
4
5
6
Welder model:
150-0.4-H
Wiring diagram for SCR Total 15 pages
Plant
ACERO CRISTA
Page 6
Version number: V9.4 File name: 7
8
D
1C0
D
1B0
KM1
01
KA1
02
KA2
GND Heating
121
KM2 GND
122
KA4
GND
KA5
GND Reset button
124
03
Main loop Fault alarm
C
04
120 121 122
KA4
KA2
130 GND
C
120
124 125
LV
FU1
1 2 3 4 5 6 7 8 9 10 11 12 13 X12
1# board B
B
A
A
PIECSA Designer
Verifier
Drafter
Approver
Drawing size: A4
Welder model:
150-0.4-H
Small wiring diagram for rectifier cabinet Total 15 pages
7
Version number: V9.4 File name:
Plant
ACERO CRISTA
Protection for fan, door switch and water pressure for rectifier cabinet
Protection for fan, door switch and water pressure for inverter cabinet
D
D
SY2
Water pressure gauge SY2
SY1
SY1
Water pressure gauge
C
C
X7A To terminal SY2
BlueX24
Switch power SY1
Blue X24 Red
PLC
K1 K2
Red +24V Black
X7
+24V
K4
Door switch
Switch power
Black
K3
Water pressure test
X7A
Water pressure test M2
M3 XT2 20
21
19
251B 261A 261B 1J1
22 23
18
251A
FD
LF 1B0
2B
2C0
1L1 1L2 PE +24V 0V S
14 15 16 17
B
1 2 3 4 5 6 R 7 HFOK 8 X7A 9 X7 10 X24 11 X23 12 TB 13
LF 1B0
B
Go to inverter cabinet
M1
Air condition
FAN
LF
1B0
X23
Cq
X23A
X23B
+24V
WKKG （Temperature control switch）
A
A
PIECSA
Welder model:
Protection for rectifier cabinet and inverter cabinet
Designer
Verifier
Total 15 pages
Drafter
Approver
Page 8
Drawing size: A4
150-0.4-H
Version number: V9.4 File name:
Plant
ACERO CRISTA
D
D
1L2
1 2 PE 3 +24V 4 +24V 5 0V 0V 6 R 7 Reset S 8 Heating 9 10 Running/ failure HFOK 11 TB Sync AC220V
B
X23 X24
FD
12 13
FD
10 9 8 7 Signal feedback board 2 S4 6 S3 S2 5 S1 Signal feedback board 1 -13.75V 4 3 COM 2 1 +24V 10 0V 9 8 R (Reset) 7 S (Start) 6 5 HFOK 4 (Sync) TB 3 2 1
module
C
Phase lock board
module
B
10
9 8 7 6 5 4 3 2 1
Power distribution board
COM
XT3 1L1 1L2
13.75V
+13.75V
C
COM
+13.75V
13.75V
AC AC KGDY7 AC/DC
M1 M2
AC AC KGDY6 AC/DC
-13.75V
1L1
A
A
PIECSA Designer
Verifier
Drafter
Approver
Drawing size: A4
Welder model: 150-0.4-H Small wiring diagram for inverter cabinet Total 15 pages ACERO CRISTA Plant Page 9
Version number: V9.4 File name:
1 2 3 4 5 6 7 8 9 10
D
Power distribution board -
Power supply
Negative module (up)
D
Pulse
MODULE-
B
A
Power supply
Negative module (down)
Pulse
（- ）
C
Phase lock board
10 9 8 7 6 5 4 3 2 1
（+）
Power supply
Positive module(down)
Pulse B
10
1 2 3 4 5 6 7 8 9 10
C
10 9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
MODULE+ Power supply
Positive module(up)
Pulse
A
Power distribution board +
PIECSA Designer
Verifier
Drafter
Approver
Drawing size: A4
Welder model:
150-0.4-H
Circuit board connection for inverter cabinet Total 15 pages
Page 10
Version number: V9.4 File name:
Plant
ACERO CRISTA
D
D
（+）
2-C4
2-L2
MODULE+
H4
2-C12
2-C3 L 2-L3
2-L4
L 2-C2
2-C11 C
C
（-）
2-L1
2-C1
MODULEH1
H2
H1 2
3
H4
H3
3
1
2
1
B
B
Phase lock board
3
2
1
S3
1
Signal feedback board S4
2
S1
3
S2
Signal feedback board
Phase lock board
A
A
PIECSA
Welder model:
Inverter schematic
Designer
Verifier
Total 15 pages
Drafter
Approver
Page 11
Drawing size: A4
150-0.4-H
Version number: V9.4 File name:
Plant
ACERO CRISTA
D
D
QM1
1J1
1J2 DN 1mm2
KM12
KM11
KM13
262A
DN
1J2
263B
262B
DN
1J2
263A
1mm2
252A
1J2
253B
252B
DN
1J2
253A
1mm2
DN
1B0
KM14
Inner motor
M12
Black（blue）
1mm2
N2F N2R
White Red
263A
N2R
Outer motor
1J1
1BO
M11
Black（blue）
N1F N1R
1mm2
AM2
MCAP2
MCAP1
White Red
1B0
263B
N2F
AM2
1B0
253A
N1R
AM1
1B0
N1F
1B0
253B
C
AM1
C
KA8
251A
KA9
251B
B
252A
253A
SQ1 KM12 252B 253B SQ2
KM11
KA10
261A
KA11
SQ3 KM14 262B 263B 261B
262A
SQ4
KM11 B
KM12
263A
KM13
KM13
KM14
A
A
PIECSA
Welder model:
Designer
Verifier
Total 15 pages
Drafter
Approver
Page 12
Drawing size: A3
Version number: V9.4 File name:
Plant
150-0.4-H ACERO CRISTA
X4
X6
X21
A
ALL the interconnect wire supplied by customer 36 37 38 39 40
X29
35
X27
34
X28
33
X26
32
G2
31
G1
30
T2
29
T1
28
705
27
704
26
001
25
LF
24
1B0
23
04
22
02
21
03
20
01
19
BV3-
18
BV1+
17
BV2+
16
485-
15
485+
14
GP0V
13
+24V
12
100A
11
342
10
GP+10V
9
X22
8
X0A
7
+24V
6
X6B
5
X6A KA
41 42
Drawing size: A4
PIECSA
Version number: V9.4 File name:
Designer Verifier Total 15 pages
Drafter Approver
Page 13
261B 1J1
251B 261A
251A
FD 2C0 2B LF 1B0
18 19 20 21 22 23
14 15 16 17
1 2 3 4 5 0V 6 S 7 R HFOK 8 X7A 9 X7 10 X23 11 12 X24 13 TB
1L1 1L2 PE +24V
21 0V
CURRENT DOWN
CURRENT UP
FREQUENCY DOWN
FREQUENCY UP
Fault interlock
alarm lamp
heating lamp
36
35
34
33
31 32
30
29
28
26 27
25
261B 1J1
251B 261A
251A
FD 2C0 2B LF 1B0
18 19 20 21 22 23
14 15 16 17
1 2 3 4 5 0V 6 S 7 R HFOK 8 X7A 9 X7 10 X23 11 12 X24 13 TB
1L1 1L2 PE +24V
704 705 X26 X27 X28 X29
02 03 04 1B0 main circuit lamp
BV1+ BV2+ BV3-
19 20 +24V
22 23
18
01
DC power
17 485-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
XT
485+
PE
X0A
X22 X21
PE +10V 342 100A +24V X1 X2 X3 X4 X5 X6
control circuit lamp
C
Reserved interlock
4
X5
3
X3
2
Flying saw interlock
1
X2
X1
D
Rectifier cabinet D
C
B B
In Inverter
43
Welder model:
Plant
150-0.4-H A
Wiring diagram on site
ACERO CRISTA
HL1
HL2
1B0
HL3
03
Control indication D
Main loop indication
1B0
1J1
1B0
Heating indication HMI
HL4
1B0
Runing indication
+24V
Fault indication
HL5
705
KA1
JT
FJ
1B0
GP0V
04
002
001
485-
02
D
1B0
485+
01
HL5
SB8
KA2
SB9
705 C
KA3
T1
X6
Power adjustment
100A
LF
RP1
705
DC voltmeter
G1
342
704
KA2
HF Fault interlock
BV2+ PV1 BV3-
GP+10V
399
DC ammeter
BV2+
X21
PA2
002
BV1+
C
SB5 KA2
SB6
X6
X6B
X6A
+24V
X5
KA2
KA1
+24V
B
T2
399
X6A
1B0
X0A
SB7
X22
1B0
Fault interlock
B
G2
KA
HF reset
KA
36
37
T1 T2 G1 G2
38
39
PIECSA
A
40
41
42
43
+24V
35
X29
34
AM
33
X27
32
X28
31
X26
30
705
29
001
28
704
27
1J1
26
04
25
1B0
24
02
23
03
22
01
21
BV3-
20
BV1+
19
BV2+
18
485-
17
485+
16
GP0V
15
+24V
14
100A
13
342
12
GP+10V
11
X21
10
X22
9
X0A
8
+24V
7
X6B
X6
6
X6A
5
X5
4
X4
3
X3
2
X2
X1
1
Welder model:
Name
Designer
Verifier
Total15
Drafter
Approver
Page14
Drawing size: A3
Version number: V9.4 File name:
150-0.4-H
Console schematic Plant
ACERO CRISTA
A
D
D
BV2+
PV1
BV3HMI
PA2
485-
485+
BV2+
GP0V
BV1+
+24V
DC voltmeter
DC ammeter
C
C
SB1
SB1 +24V
X28
CURRENT UP
X26
+24V
FREQUENCY UP
SB1
+24V
X27
FREQUENCY DOWN
HL3
03
1B0
CURRENT DOWN B
X5
HL2
02
HL1
1B0
01
+24V
SB6
X6B
04
SB4
X3
+24V
X4
Fault indicatation
+24V
X1
SB2
X2
ON Control OFF
ON Main loop OFF
ON Heating OFF
1B0
SB1
SB3 +24V
HL4
1B0
Heating indication Main loop indication Control indication
SB5 +24V
X29
SB1
B
HL5
705
SA1 AM
+24V
AUTO/MANU
342 GP+10V
RP1
100A
1B0 SB7
SB8 399
LF
SB9
704
ON Runting OFF
Power adjustment
PIECSA
A
JT 001
002
Emergency stop
Reset
150-0.4-H
Welder model:
Name
Designer
Verifier
Total15
Drafter
Approver
Page 15
Drawing size: A3
+24V
Version number: V9.4 File name:
CONSOLE PANEL 1 Plant
ACERO CRISTA
A