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10 − Air Wiper Motors - L and L Shopping Flipbook PDF
RM7547005 Side Port Air Control Valve − Trico Compatible for Air Wiper Motor 75470−82 1 10−AIR WIPER MOTORS Air Control
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Table of Contents
10−AIR WIPER MOTORS
10 − Air Wiper Motors Table of Contents Part Number Index General Information Foreword General Information Piping Diagram Application Guide Air Wiper Motors − Remanufactured HP−100 Motor Series HP−200 Motor Series Super Challenger Motor Series Air Control Valves Sprague Compatible Trico Compatible Maintenance Troubleshooting Guide Maintenance
10−1 10−2 10−3 10−4 10−5 10−6 10−8 10−9 10−10 10−11 10−12 10−13 10−14
10 − 1
10−AIR WIPER MOTORS Part Number RM1000001 RM1105001 RM1107001 RM1112001 RM1113001 RM1115001 RM1116001 RM1117001 RM1128001 RM1135001 RM1137001 RM1165001 RM1225001 RM1300201X RM1500001 RM1506001 RM1507001 RM1576001X RM1650001 RM1720161 RM1720221 RM1851002X RM1853601X RM1853602X RM1855003X RM1857021X RM1857022X RM2000001 RM2070001X RM2160001X RM2188001X RM2189001X RM2281001X RM2447001X RM2468001X RM2500001X RM2540001X RM2598001X RM2630001X RM2631001X RM2969001X RM3105001X RM3165001X RM3250001X RM3495001X RM5511052X RM7547001 RM7547004 RM7547005
Type S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S
Page # 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−11 10−9 10−11 10−11 10−11 10−10 10−12 10−12 10−12 10−9 10−9 10−9 10−9 10−9 10−9 10−11 10−8 10−8 10−8 10−8 10−8 10−8 10−8 10−8 10−8 10−9 10−8 10−8 10−9 10−9 10−9 10−9 10−8 10−10 10−12 10−12 10−12
Part Number
Part Number Index Type
Page #
Part Number
Type
Page #
Part Number
Type
Type "O" = OEM P/N, Type "S" = Service P/N If OEM part # is not found on page listed, refer to the MCR for applicable cross reference.
10 − 2
Page #
Foreword
10−AIR WIPER MOTORS
PURPOSE OF THIS SECTION This section is designed as a reference for Haldex Commercial Vehicle Systems new and remanufactured air brake system components and accessories, sold under the Haldex and Midland product names. Products described include all pertinent information needed to replace an OEM installed component, or to help design an original installation. If there is a service number for a given part, it is noted in the product number table.
DESIGN FLEXIBILITY The products presented in this section are described by function and usage. Technical data and mounting configurations are also provided. Throughout this section, reference is made to numerous specific OEM applications. This section is not, however, intended to be a mutually exclusive listing of all part numbers and designs available. Should the need for a design not presented occur, contact your Haldex Commercial Vehicle Systems sales representative for additional information.
WARRANTY INFORMATION Proper service and repair are important to the safe, reliable operation of any motor vehicle. To prevent personal injury and/or vehicle damage, careful and cautious service procedures recommended by the vehicle manufacturer should be followed by anyone servicing a motor vehicle. For details on warranty of Haldex Commercial Vehicle air brake system components and accessories, refer to L20221 Aftermarket Warranty Policy. For warranty returns, use L90005 Warranty Adjustment Form. To obtain further information, visit the www.hbsna.com website and click on Terms/Policies button, then on Warranty Returns.
ORDERING PROCEDURE Most customers can place electronic orders on the www.hbsna.com website by obtaining a username and password or by using EDI. For additional information about electronic orders or to place an order by phone or fax, contact Customer Service in U.S. or Canada at numbers listed below: U.S. Customer Service: Phone: 800−643−2374 Fax: 800−533−1941 Mail: Commercial Vehicle Systems North American Sales Division Attn: Customer Service Department 10707 NW Airworld Drive Kansas City, MO 64153−1297
Canada Customer Service: Phone: 800−267−9247 Fax: 519−826−9497 Mail: Commercial Vehicle Systems Haldex Limited Canadian Distribution Centre Attn: Customer Service Department 525 Southgate Drive, Unit 1 Guelph, Ontario N1G 3W6
IMPORTANT NOTICE The data listed herein is correct to the best of Haldex Commercial Vehicle Systems knowledge and belief, having been compiled from reliable and official sources of information. However, HALDEX COMMERCIAL VEHICLE SYSTEMS CANNOT ASSUME ANY RESPONSIBILITY for possible error or misapplication of the product. Final determination of the suitability of the products for the use contemplated by the Buyer is the sole responsibility of the Buyer. Haldex Commercial Vehicle Systems shall have no responsibility in connection with this suitability. It is not our intention to imply that any of the components in this catalog in connection with an engine make or model are made by any engine manufacturer. Copyright 2003 Haldex Commercial Vehicle Systems 10707 N.W. Airworld Drive Kansas City, MO 64153−1215
All rights reserved. Materials may only be reproduced with written permission of Haldex Commercial Vehicle Systems.
10 − 3
10−AIR WIPER MOTORS
General Information
WARRANTY Remanufactured Heavy Duty Air Wiper Motors have a twelve (12) month, 3,600 hour (whichever comes first) warranty. For further details refer to L20221, Aftermarket Warranty Policy. For warranty returns, use L90005 Warranty Adjustment Form.
SPECIAL NOTES 1. Proper service and repair is important to the safe, reliable operation of all motor vehicles. To prevent personal injury and/or vehicle damage, careful and cautious service procedures recommended by the manufacturer should be followed by anyone servicing a motor vehicle. All information, illustrations, specifications and schematics contained in this section are based on the latest information available at the time of publication. Haldex reserves the right to make changes at any time without notice to the customer. 2. When replacing a TRICO Air Motor you must replace the Air Control Valve also. 3. Call the Haldex Technical Services line at 1−800−643−2374 to special order any air wiper motor or control valve not listed in this catalog.
10 − 4
Piping Diagram
10−AIR WIPER MOTORS
10 − 5
10−AIR WIPER MOTORS VEHICLE MODEL & YEAR
Application Guide
MAKE & MODEL
TRICO/ OEM #'s
MIDLAND SPRAGUE/ OEM #'s
MIDLAND SERVICE NUMBER
CONTROL NUMBER
AM LaFRANCE −
−
20−11298 M−582−130
08−01866 AP1/1302
RM1855003X
−
1976−79
LHD w/FPDP Motor
RM1137001
LHD w/APMS Motor
GS−3250 62801−3804 GS−3250 62801−3804
RM3250001X
1976−79
FPDP−592 62801−3084 APMS−621−18 27108529
RM3250001X
RM1137001
Bison (D.S.)
APMS653−5
GS−2500
RM2500001X
RM1115001
Giant
APMS−621−16 27108529
GS−3250 62801−3804
RM3250001X
RM1137001
L & LN Series Conventional
FSC−218−1
GS−2598
RM2598001X
RM1500001
1979−81
Conventional (D.S.)
−
RM1857021X
RM1507001
1979−81
Conventional (P.S.)
−
RM1857022X
RM1117001
1984−86
C.O.E. (Left hand side)
−
RM2188001X
RM1506001
1984−86
C.O.E. (Right hand side)
−
RM2189001X
RM1115001
1986−UP
Conventional
−
GS−1857−L SPRGS1857L GS−1857−R SPRGS1857R GS−2188 SPRGS2188 T7/36L GS−2289 SPRGS2289 GS−2182 SPRGS2182 T7/36R
RM2281001X
RM1506001
2056272
V1092768
RM2500001X
RM1115001
ALL
General Conventional(D.S.) Brigadier (D.S.)
RM1000001
Brigadier (P.S.)
GS−2630 G15618603 GS−2631 G15618602
RM2630002X
ALL
FPDP543−6 G675563 FPDP543−4 G675565
RM2631001X
RM1000001
GS−2447 GS−2468 GS−1852−2 K−339−13−1 GS−1853−5−L K−339−13−10 GS−1853−5−R K−339−13−11
RM2447001X RM2468001X RM1851002X
RM1135001 RM1135001 RM1117001
RM1853601X
RM1117001
RM1853602X
RM1117001
AUTOCAR
CHEVROLET ALL DIAMOND REO ALL FORD ALL FREIGHTLINER
GMC ALL
KENWORTH 1969−81 1984−UP 1979−81
W−900 Conventional K−100 C.E.O. K−100 C.O.E. (D.S.)
FPDP−525−6 K339−56−2 −
1982−90
W−900−A, T−600−A, T800−A,(D.S.) W−900−A, T−600−A, T−800−A,(P.S.)
−
1982−90
10 − 6
−
Application Guide VEHICLE MODEL & YEAR
10−AIR WIPER MOTORS
MAKE & MODEL
TRICO/ OEM #'s
MIDLAND SPRAGUE/ OEM #'s
MIDLAND SERVICE NUMBER
CONTROL NUMBER
MACK 1973−79
R, U & DM Conventional Control Separate
APMP−614−12
1618380−C91 GS−3165 63QT411
RM3165001X
RM1165001
RM2160001X
RM4000001
Transtar II 4070B C.O.E. Transtar II 4070B C.O.E. S Series Conventional
GS−2160 1653467C91 GS−2160 1653467C91 1653909C91
RM4000001
1975−79 1986−UP 1980
APMP−670−3 546525C91 APMP−670−3 546525C91 5260905C91
RM2160001X
1984−UP
Transtar 4270, 4370, 5000 Conventional 9370 C.O.E.
−
RM5511052X
RM1128001
1975−81
RM1576001X
RM1225001
1981−85
Transtar 42−4300 Conventional CO 9670 C.O.E.
RM1171001X
RM4000001
1981−85
CO 9670 C.O.E.
RM1171001X
RM4000001
1986−93
CO 9670 C.O.E.
M−551−105NAC91 540499−C91 M−551−105NAC92 540499C92 AS3/105092 GS−1576 468857C91 T11/71 1653467C91 T11/71 1653467C91 T11/71 1653467C91
RM1171001X
RM4000001
NAVISTAR 1982−85
− APMS646−8 505487C93 APMS646−6 505488C91 −
PETERBILT 1989−UP 1976−85 ALL
362 Conventional 359 Conventional (D.S.) Conventional (D.S.) & 352 C.O.E.
− FPDP−586−2 FPDP−441−2
GS−2065−1 GS−2070−1 GS−3105
RM2969001X RM2070001X RM3105001X
RM1517001 RM1135001 RM1135001
1985−UP
High C.O.E.
−
RM3495001X
RM1225001
1987−UP
Expeditor
−
GS−3495 8065126 GS−3495 8065126
RM3495001X
RM1225001
Conventional
APMS−621−4
GS−3250 62801−3804
RM3250001X
RM1137001
APMS636 62801−0004
GS−3495 8065126
RM3495001X RM3495001X
RM1225001 RM1225001
1970−73
Road Expeditor II C.O.E. Road Boss II Conventional Road Commander II C.O.E. 4000, 9000 Conventional
RM1137001
Road Boss Conventional
RM3250001X
RM1137001
1973−78
Road Boss Conventional
GS−3250 62801−3804 GS−3250 62801−3804 GS−3250 62801−3804
RM3250001X
1973−76
FPDP−546 27108529 FPDP−546 27108529 FPDP−546 27108529
RM3250001X
RM1137001
VOLVO GM
WESTERN STAR 1979−UP WHITE ALL
10 − 7
10−AIR WIPER MOTORS
Air Wiper Motors − Remanufactured
HP−100 Motor Series Features: • HP−100, HP−125, HP−130, HP−135 and HP−150
Notes: 1) When replacing a Trico Air Motor you must replace the Air Control Valve also.
SKU#
Control Valve Number
Sprague Air Wiper Motor Number
Sprague Control Valve Number
Application/Notes
Approx. Weight
Core Group
RM2070001X Remanufactured HP−100 Motor Series
RM1135001
GS−2070−1
K−113−5
76−85 Peterbilt
2.0 lbs.
AM1001
RM2160001X Remanufactured HP−100 Motor Series
RM4000001
GS−2160
GK−4
−
2.6 lbs.
AM1001
RM2188001X Remanufactured HP−100 Motor Series
RM1506001
GS−2188
K−150−6
Original Equipment
3.0 lbs.
AM1001
RM2189001X Remanufactured HP−100 Motor Series
RM1115001
GS−2189
K−111−5
Original Equipment
2.9 lbs.
AM1001
RM2281001X Remanufactured HP−100 Motor Series
RM1506001
GS−2281
K−150−6
Original Equipment
3.7 lbs.
AM1001
RM2447001X Remanufactured HP−100 Motor Series
RM1135001
GS−2447
GK−14
69−81 Kenworth
2.4 lbs.
AM1001
RM2468001X Remanufactured HP−100 Motor Series
RM1115001
GS−2468
K−111−5
1984−Up Kenworth
2.0 lbs.
AM1001
RM2500001X Remanufactured HP−100 Motor Series
RM1115001
GS−2500
K−111−5
Motor only − use existing bracket
1.6 lbs.
AM1001
RM2540001X Remanufactured HP−100 Motor Series
RM1506001
GS−2540−1
K−150−6
Original Equipment
3.6 lbs.
AM1001
RM2630001X Remanufactured HP−100 Motor Series
RM1000001
GS−2630
GK−1
−
2.7 lbs.
AM1001
RM2631001X Remanufactured HP−100 Motor Series
RM1000001
GS−2631
GK−1
−
3.2 lbs.
AM1001
RM3495001X Remanufactured HP−100 Motor Series
RM1225001
GS−3495
K−122−5
−
2.2 lbs.
AM1001
10 − 8
Product Description
Air Wiper Motors − Remanufactured
10−AIR WIPER MOTORS
HP−200 Motor Series Features: • HP−200 and HP−225 • Replacement for Air Push II Motor Series
Notes: 1) When replacing a Trico Air Motor you must replace the Air Control Valve also.
SKU#
Product Description
Control Valve Number
Sprague Air Wiper Motor Number
Sprague Control Valve Number
Application/Notes
Approx. Weight
Core Group
RM1300201X Remanufactured HP−200 Motor Series
RM1107001
A21−13002−1
K−110−7
Motor Only
3.0 lbs.
AM1001
RM1851002X Remanufactured HP−200 Motor Series
RM1117001
GS−1851−2
K−111−7
1979−81 Kenworth
2.5 lbs.
AM1001
RM1853601X Remanufactured HP−200 Motor Series
RM1117001
GS−1853−6−L
K−111−7
−
2.5 lbs.
AM1001
RM1853602X Remanufactured HP−200 Motor Series
RM1117001
GS−1853−6−R
K−111−7
−
2.4 lbs.
AM1001
RM1855003X Remanufactured HP−200 Motor Series
RM1117001
GS−1855−3
K−111−7
Replaces RM1855001X, however must change control valve to RM1107001.
2.0 lbs.
AM1001
RM1857021X Remanufactured HP−200 Motor Series
RM1507001
GS−1857−2−L
K−150−7−B
−
4.5 lbs.
AM1001
RM1857022X Remanufactured HP−200 Motor Series
RM1117001
GS−1857−2−R
K−111−7
−
4.0 lbs.
AM1001
RM2598001X Remanufactured HP−200 Motor Series
RM1500001
GS−2598
GK−15
−
4.0 lbs.
AM1001
RM2969001X Remanufactured HP−200 Motor Series
RM1517001
GS−2969
K−151−7
−
2.0 lbs.
AM1001
RM3105001X Remanufactured HP−200 Motor Series
RM1135001
GS−3105
K−113−5
−
2.5 lbs.
AM1001
RM3165001X Remanufactured HP−200 Motor Series
RM1165001
GS−3165
K−116−5
Single Motor System
4.3 lbs.
AM1001
RM3250001X Remanufactured HP−200 Motor Series
RM1137001
GS−3250
K−113−7
Single Motor System
5.1 lbs.
AM1001
10 − 9
10−AIR WIPER MOTORS
Air Wiper Motors − Remanufactured
Super Challenger Motor Series Features: • M−555−DEG and MD−713−DEG
Notes: 1) When replacing a Trico Air Motor you must replace the Air Control Valve also.
SKU#
Product Description
RM1576001X
RM5511052X
10 − 10
Control Valve Number
Sprague Air Wiper Motor Number
Sprague Control Valve Number
Approx. Weight
Core Group
Remanufactured Super Challenger Motor Series Air Wiper Motor
RM1225001
GS−1576
K−122−5
2.8 lbs.
AM1001
Remanufactured Super Challenger Motor Series Air Wiper Motor
RM1128001
M−551−105NAC91 AS3/105092
K−122−8
3.0 lbs.
AM1001
Air Control Valves
10−AIR WIPER MOTORS
Sprague Compatible
SKU#
Product Description
Sprague #
Notes
Picture #
RM1000001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
GK−1
−
2
RM1105001
Side Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−110−5
−
1
RM1107001
Side Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−110−7
−
1
RM1112001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−111−2
−
2
RM1113001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−111−3
−
2
RM1115001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−111−5
−
2
RM1116001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−111−6
−
2
RM1117001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−111−7
−
2
RM1128001
Side Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−112−8
−
1
RM1135001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−113−5
−
2
RM1137001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−113−7
−
2
RM1165001
Side Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−116−5
−
1
RM1225001
Side Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−122−5
−
1
RM1500001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
GK−15
−
2
RM1506001
Wipe/Wash Air Control Valve − Sprague Compatible for Air Wiper Motor
K−150−6
Control Valve Only No Knob
3
RM1507001
End Port Air Control Valve − Sprague Compatible for Air Wiper Motor
K−150−7−B
−
2
RM2000001
Wash Air Control Valve − Sprague Compatible for Air Wiper Motor
K−2
Control Valve Only No Knob
4
10 − 11
10−AIR WIPER MOTORS
Air Control Valves
Trico Compatible
SKU#
Product Description
Trico #
Picture #
RM1650001
End Port Air Control Valve − Trico Compatible for Air Wiper Motor
F−1650−6NS
2
RM1720161
End Port Air Control Valve − Trico Compatible for Air Wiper Motor
F−1720−16NS
2
RM1720221
End Port Air Control Valve − Trico Compatible for Air Wiper Motor
F−1720−22NS
2
RM7547001
Side Port Air Control Valve − Trico Compatible for Air Wiper Motor
75470−138
1
RM7547004
Side Port Air Control Valve − Trico Compatible for Air Wiper Motor
75470−70
1
RM7547005
Side Port Air Control Valve − Trico Compatible for Air Wiper Motor
75470−82
1
10 − 12
Troubleshooting Guide
10−AIR WIPER MOTORS
WINDSHIELD WIPER SYSTEM PROBLEM
PROBABLE CAUSE
SOLUTION
Motor fails to start. 1. Compressor malfunction. 2. Air line leak or break. 3. Control valve contaminated. 4. Motor valve malfunction. 5. Linkage binding or worn.
1. Repair compressor. 2. Secure or replace. 3. Clean and lubricate valve. 4. Replace motor. 5. Free up or replace.
Air to motor, but shaft immobile.
1. Broken driver loose or cracked.
1. Replace.
Motor and shaft operable, but arm stationary.
1. Arm driver loose or cracked.
1. Secure or replace.
1. Air line leak or break. 2. Control valve contaminated. 3. Internal pressure loss. 4. Motor valve malfunction.
1. Secure or replace. 2. Clean and lubricate valve. 3. Replace motor. 4. Replace motor.
1. Valve pin off center or short. 2. Tee binding on reverser rod. 3. Main "O"Rings worn or dry. 4. Cylinder wall contaminated or scoured. 5. Exhaust ports clogged. 6. Unused parking end plate closed. 7. Motor valve malfunction.
1. Replace motor. 2. Replace motor. 3. Replace motor. 4. Replace motor.
Slow motor operation.
Erratic motor operation.
5. Clean. 6. Remove restriction. 7. Replace motor.
Slam action operation. 1. Internal pressure loss. 2. Air port clogged. 3. Motor valve malfunction.
1. Replace motor. 2. Replace motor. 3. Replace motor.
1. Valve pin off center. 2. Motor valve malfunction. 3. Internal pressure loss. 4. Tight main bearings.
1. Replace motor. 2. Replace motor. 3. Replace motor. 4. Replace motor.
1. Worn gear and rack. 2. Worn or broken piston stops. 3. Loose main bearings. 4. Worn arm pivot.
1. Replace motor. 2. Replace motor. 3. Replace motor. 4. Replace motor.
Short sweep operation.
Over sweep operation.
10 − 13
10−AIR WIPER MOTORS
Maintenance AIR FILTER
It is desirable to have a small air filter for the wiper system. The filter should be the "absorption" type for use with hydrocarbon gases, vapors and varnish solids. The filter should be placed in air line leading to control valves.
IN LINE OILER These units will act as an air filter as well as keeping a supply of oil going to the wiper system. Unit should have a drain and oil change at least twice a year.
ALCOHOL INJECTOR These units are very useful for vehicles operating in severe cold conditions. Precautions should be taken to keep sufficient lubricant in the motor as alcohol will tend to wash it away. If used heavily, it may be necessary to remove the motor valve and manually regrease unit.
PREVENTATIVE MAINTENANCE − Windshield Wiper Motors These instructions are included to help you increase the service life of a new or rebuilt wiper motor unit. Applicable motors are the Power Plus Challenger, Power Plus Super Challenger and Air Push II. HP−100 Series & HP−200 Series.
One of the best preventative actions one can take is not to let the wiper system sit too long without operation. An active truck wiper system should run every other day, if only for a few cycles. This action will keep the lubricant and "O"rings moveable and less likely to take a set. This is very important on older vehicles or systems which pass along a large amount of air line contamination. Contaminants tend to thin lubricant so as to wash it from the motor valve. It can be strong enough to attach "O"rings, causing swelling and deterioration. The most common failure is that fluid enters the motor, washes away lubricant and dries on the "O"rings causing them to stick. This is why an active motor is less likely to fail. Several additional steps can be taken to prevent this failure and prolong the life of the motor. PREVENTATIVE MAINTENANCE − Additional Lubricants Added To the Motor Additional lubricants can be used as a preventative maintenance or as a field fix for sticky units. If "O"rings are not damaged and the motor is not frozen, lubricant injected into the air lines will keep a motor running. We recommend that one half ounce be injected into each motor at a location as close to the motor valve as possible. Allow motor to run fifteen minutes (remove arm or place a rag under blade) to work the lubricant through the valve.
On an average system, lubricating in this manner every six months is sufficient. Where heavy contamination is present, more frequent applications may be required. This is not a substitute for proper maintenance but can give relief for most contaminated systems. A light viscosity, wax−free oil is recommended. Do not use any type of penetrating fluid or oil. While these will free a motor, they may do more harm than good. They will break down lubricants in the motor and attack "O"rings. Most are not intended for pneumatic use. Only under emergency situations should these be used and shoud be followed by the addition of lubricating oil and possibly a breakdown and manual regreasing of the motor.
10 − 14