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Jergens Pyramid Fixture Flipbook PDF
Jergens Pyramid Fixture offers rapid setup of simple and complex workholding for your 5 axis machining
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JERGENS WORKHOLDING SOLUTIONS
WORKHOLDING SOLUTIONS Fixture-Pro® Pyramid Risers For Increased Machining Access
WORKHOLDING SOLUTIONS | SPECIALTY FASTENERS | LIFTING SOLUTIONS ©2020 jergens, inc.
|
IMG0820
15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.426.2504 |
jergensinc.com/WORKHOLDING |
[email protected]
WORKHOLDING SOLUTIONS GROUP
FIVE AXIS MACHINING EXCELLENCE Increase Productivity, Save Time and Money With Fixture-Pro ® Quick Change Solutions To maximize productivity on your 5 axis and other multi axis CNC machining applications requires overcoming common challenges. Among the top are the ability to get your spindle and cutting tool close to the workpiece without running into obstructions. Vises, jaws and other components, even the machine table itself, can restrict your access, slow you down and prevent you from machining multi-sided parts efficiently. Jergens Fixture-Pro® offers a modular and configurable approach to optimal holding and positioning of components of varying sizes and shapes. The unique stack-up approach makes complex workholding much easier, gripping tight for precision while providing quick change for reduced setup time. More machining per setup and faster changeover in between equals maximum machine uptime.
Jergens Pyramid Risers Increase Machining Access on Multiple Parts In A Single Setup
A different angle for your five-axis machining! A 30-degree mounting surface ensures maximum access to all part surfaces to be machined and clearance for spindle and cutting tool paths. Bottom line is more machining per setup. These engineered solutions are available in both three-position and four-position configurations. Jergens Pyramid Risers mate with Quick-Loc™ and to many top tooling choices including self-centering and dovetail vises as well as ER collet fixtures. The Fixture-Pro® quick-change system is compatible with virtually all 4 axis and 5 axis CNC machining centers and ensures the fastest change over and setup times possible.
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Phone: 877-486-1454 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
WORKHOLDING SOLUTIONS GROUP
Fixture-Pro® Pyramid Risers Jergens Pyramid Risers give users the ability to increase productivity of 5 axis machining centers. The angled faces permit multi part loads while still providing the increased part access needed in 5 axis machining centers. The flexible design ties together many of Jergens popular quick change and top tooling options. Key Features & Benefits: • Light weight aluminum design • Versatile mounting options • Topside center hole for optional tooling ball (29071) • Direct to table mounting is compatible with popular 5 axis t-slotted machine tables • Angled faces are compatible with select pallets and top tooling from the following Jergens product lines:
Versatile Mounting Options Direct to Table
Mount direct to t-slotted machine table. Locate with center pin and timing key. Secure to table with t-nuts & SHCS
QLS Mounting System
Mount to Fixture-Pro® base elements such as subplates via Jergens QLS Mounting System. A combination of (2) 12mm QLS shoulder screws and (2) M12 SHCS will accurately locate and securely clamp the pyramid to a base element.
Quick-Loc™ Pallet System
Mount to Jergens Quick-Loc™ Pallet System with (4) QL-200805 pull studs spaced at 96mm. Locate and clamp in a single step.
Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com
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WORKHOLDING SOLUTIONS GROUP
3-Sided Fixture-Pro® Pyramid Riser • 6061-T651 Aluminum • Hardcoat Anodized • QLS Bushings Installed • Custom sizes & configurations available upon request Part Number
Wt. lbs(kg)
5RS310100-3-30
28 (12.7)
100
MTG. HOLE 12MM QLS SCREW (2) PL
240
100
96 PULL STUD HOLE QL-200805 (4) PL
12MM QLS HOLE (4) PER FACE ON 100MM BC
200
96
310
280
MTG. HOLE M12 SHCS (9) PL
30° 18
50
126
4-Sided Fixture-Pro® Pyramid Riser • 6061-T651 Aluminum • Hardcoat Anodized • QLS Bushings Installed • Custom sizes & configurations available upon request Part Number
Wt. lbs(kg)
5RS310100-4-30
26 (11.8)
MTG. HOLE 12MM QLS SCREW (2) PL
100
200
96
PULL STUD HOLE QL-200805 (4) PL
12MM QLS HOLE (4) PER FACE ON 100MM BC
244
200
141
96
310
126
MTG. HOLE M12 SHCS (10) PL
30° 50
18
244
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Phone: 877-486-1454 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
WORKHOLDING SOLUTIONS GROUP
3-Sided Pyramid Configuration Examples 52mm Quick-Loc™ Pallets
75mm Vises Quick-Loc™ Mount
Part Number
Quantity
Part Number
Quantity
5RS310100-3-30
1 pc
5RS310100-3-30
1 pc
QL-100306
3 pcs
QL-100306
3 pcs
5SH1220
6 pcs
5SH1220
6 pcs
5CV13050-IN
3 pcs
96mm Quick-Loc™ Pallets
130mm Vises Quick-Loc™ Mount
Part Number
Quantity
Part Number
Quantity
5RS310100-3-30
1 pc
5RS310100-3-30
1 pc
QL-100126
3 pcs
QL-100126
3 pcs
5SH1225
6 pcs
5SH1225
6 pcs
5CV13042-IN
3 pcs
75mm Vises QLS Mount
130mm Vises QLS Mount
Part Number
Quantity
Part Number
Quantity
5RS310100-3-30
1 pc
5RS310100-3-30
1 pc
5VA13075
3 pcs
5CV13041-IN
3 pcs
5SH1230
6 pcs
5SH1250
6 pcs
5CV13049-IN
3 pcs
Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com
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WORKHOLDING SOLUTIONS GROUP
4-Sided Pyramid Configuration Examples 52mm Quick-Loc™ Pallets
Part Number
Quantity
Part Number
Quantity
5RS310100-4-30
1 pc
5RS310100-4-30
1 pc
QL-100306
4 pcs
QL-100306
4 pcs
5SH1220
8 pcs
5SH1220
8 pcs
5CV13050-IN
4 pcs
96mm Quick-Loc™ Pallets
130mm Vises Quick-Loc™ Mount
Part Number
Quantity
Part Number
Quantity
5RS310100-4-30
1 pc
5RS310100-4-30
1 pc
QL-100126
2 pcs
QL-100126
2 pcs
5SH1225
4 pcs
5SH1225
4 pcs
5CV13042-IN
2 pcs
75mm Vises QLS Mount
6
75mm Vises Quick-Loc™ Mount
130mm Vises QLS Mount
Part Number
Quantity
Part Number
Quantity
5RS310100-4-30
1 pc
5RS310100-4-30
1 pc
5VA13075
4 pcs
5CV13041-IN
2 pcs
5SH1230
8 pcs
5SH1250
4 pcs
5CV13049-IN
4 pcs
Phone: 877-486-1454 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA
WORKHOLDING SOLUTIONS GROUP
OTHER KEY FIVE AXIS WORKHOLDING COMPONENTS FIVE STEPS TO FIVE AXIS Building Solutions From The Best Modular Quick-Change Workholding System Good news – you’re not far from achieving the potential of all of your multi-axis machining applications. With Jergens Fixture-Pro® quick change workholding, we have everything you need under the spindle, from subplates to vises and top tooling. Our full range of standard solutions are easily assembled to meet your specific 4 axis and 5 axis CNC machining needs, plus we have full custom design and build capabilities for your unique challenges. It begins just by knowing your basic equipment, starting with your machine table. One of the many benefits of Jergens Fixture-Pro® is the flexibility to mount the system to any machine or rotary table. From there, you can ‘build’ your own, and we’re here to support you every step of the way. If you need help selecting the right components for your application, just contact Jergens customer service at 877-426-2504.
STEP 1: Machine Bed Knowledge
STEP 2: Subplate Systems For Quick-Change and Ease of Use
STEP 3: Risers for Height and Clearance
STEP 4: Pallet Changers for Quick Change of Top Tooling
STEP 5: CNC Vises and Top Tooling for Holding Power that Holds Up
Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com
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WORLD HEADQUARTERS
15700 S. Waterloo Road Cleveland, OH 44110-3898 877.426.2504 jergensinc.com/WORKHOLDING [email protected]
DISTRIBUTED BY:
WORKHOLDING SOLUTIONS
SPECIALTY FASTENERS
LIFTING SOLUTIONS
©2020 jergens, inc.
|
IMG0820